Celerity Quicksilver Sport Coupe (EA racer)

Functional Artist

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But if you use wood cleats say 1”X1” at the joints there’s plenty of area to screw to. Back off on your sanding pressure if the board is flexing. Let the sandpaper do the work.
Hey Denny,

I drew a pic, for you ;)
SAM_9354 (1).JPG
See how I was able to use the (2) "stacked" pieces of 1/2" MDF to form a nice round-over-curve
SAM_9355 (1).JPG
I'm using this compounded-curved, round-over concept, all along the perimeter of the sides :thumbsup:
SAM_9356 (1).JPG
 

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What? Wait! I'm gone for a coupla days and yer on to another project?
Has the paint dried on the last one?
Hey T,
Um...yup...I'm am :sifone:

No Rest for the Wicked :2guns:

I've been alternating between towing, putting a roof on our home & "my art"

Installing the wooden strips
SAM_9245 (1).JPG
Lugging 16' panels

* Notice the hole for the vent pipe?
SAM_9244 (1).JPG
Last panel

** Working on installing the "caps"...now
SAM_9293 (1).JPG
Now, it looks like this :bannana:
SAM_9248 (1).JPG
 

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Functional Artist

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Right body side mold & flat panel covered in (2) layers of 1708, the next morning

* The body side panel is marked for trimming
...which helps with de-molding ;)
SAM_9327 (1).JPG
Here's the flat panel
SAM_9326 (1).JPG
Another view
SAM_9328 (1).JPG
 

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So, A metal roof goes on OVER the existing composite shingle roof by mounting it on wood spars? Didn't know that.

Nice fiber work. Anxious to see this finished!
Hey WD,

Yup, "if" the existing roof is only (1) layer
...Ohio law only allows (2) layers of roofing...at a time

The wood strips have several purposes

1.) the strips "space" the steel panels above the roofing shingles
...so, the shingles can't abrade the finish off of the backside (like during thermal expansion & contractions)
SAM_9297 (1).JPG
2.) the strips get screwed down, with 2 1/2" screws, right into the rafters
...& then, provide a nice-n-wide "nailer" for screwing into, when installing the panels (ta make nice-n-purty lines)
SAM_9249 (1).JPG
Thanks :cheers2:

I'ma getin' done...what I can get done ;)
...'cause Winter is a comin' fast :confused:
SAM_9339 (1).JPG
 

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After doin' some twilight trimmin' on the "nose" & "tail"
SAM_9329 (1).JPG
I roughly assembled the left side & right sides
...& the "nose" & Tail" pieces
...using the "overlap method" & a few wood screws
SAM_9340 (1).JPG
The "nose"
* The floorboard (from the flat panel) is just layed in place, for illustrative purposes
SAM_9342 (1).JPG
The "tail"
SAM_9341 (1).JPG
 

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Body mock-up with "some" wheels "spaced" ~2 1/2" above the workbench

* Hi Ducky 😊
SAM_9351 (1).JPG
Um...looks like the rear wheel won't clear the "deck" that will be above it
SAM_9352 (1).JPG
So, I drew in an extension
SAM_9353 (1).JPG
Drawing of the original plan
SAM_9278 (1).JPG
The plan was to make & use a couple of "spines" (made outta (2) FG panels bonded to the sides of, a 1/2" foam core)
...with interlocking footboard & seatback/deck panels (also, made outta (2) FG panels bonded to the sides of, a 1/2" foam core)
...all bonded together & then, installed inside the FG body
SAM_9280 (1).JPG
Now I'ma workin' with a "new" idea
...ta make a (1) piece floorboard
...that has the footboard & seatback/deck "built in"
SAM_9357 (1).JPG
I'ma callin' it the "flyin' carpet" floorboard

* This concept should
...be a bit easier to make
...create a stiffer "inner "core"
...& provide more bonding surfaces

** It will bond all along the floorboard
...& to the upper body, in the front & rear too
SAM_9358 (1).JPG
 
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