'wittle 'wesistor (Mini Jeep)

Denny

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Did you anneal the aluminum first? It may help. Just use som body hammers and dollies to finish the corners. Not hard. I am surprised at the amount of success you have had though.
 

Functional Artist

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I worked on them light sockets a bit more

I think the holes were too small (too much material left to deal with)

So, I drilled (sawed) "em out a bit more
SAM_7497.JPG
Left side/before second drilling & right side/after
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Individually repressed (with wood dies, washers & bolts)
SAM_7502.JPG
Wood dies without washers & bolts
SAM_7505.JPG
Back side view
SAM_7507.JPG
Light sockets after re-drilling & re-pressing
SAM_7509.JPG
Headlight fits much better now
SAM_7512.JPG
 

Functional Artist

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Jeep:
I work hard
...so, my Jeep can have a better life
:cool:

Mini-Jeep Grille slots

Lower Mold
SAM_7557.JPG
Upper Mold
SAM_7559.JPG
Plus, a 1/2" x 4" x 6" piece of Red Oak
...& a Rubber Mallet
&
We have "slots" ;) (Aluminum test piece)
SAM_7562.JPG
 

Master Hack

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I particularly like your use of used materials. Seeing the potential in junk is a valuable skill.
I have become a scrounger and have amassed a pile of junk (as the wife says). l see other uses in things. New material is expensive. If i had to buy everything new, l couldnt do this stuff.
Your “recycling” is very creative, and the end product is looking amazing.
people that don’t do this stuff don’t understand why lt takes so long to build this stuff like this,
 

Functional Artist

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Still bouncin' around
...but, thats what you do in a Jeep :innocent:

Jeep Wheels

I was thinkin' tall narrow rims & tires should look appropriate for this application
...so, I went with 4.80/4.00 tires
...& then, figured I'd put 'em on some plain white 8" rims (leaves room for customization) :cheers2:

I also wanted some tires that looked more automotive like
...not like your standard Turf Tread lawnmower tires
...but also, not too aggressive like on roto tiller & snow blower tires

Lookin' around, I found these kool lookin' "S" tread tires (Hi-Run SU05)

They looks kinda automotive to me :2guns:
SAM_7581.JPG
...but, I also, found that there is a HUGE price range difference (depending on where you get them)

Tractor Supply ~$44.00 ea. (4=$176.00)
E-Bay ~$35.00 ea. (4=$140.00)
Lowe's $20.99 ea. (4=$83.96)

Yup, Lowe's was the winner (under $100.00 with tax) :thumbsup:
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Specs.
SAM_7578.JPG
 

Functional Artist

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@Functional Artist those tires are great looking! Very Jeepy. Good deal too, under $100! :wai: :banana: :wai:
Thanks! :thumbsup:
I have found that it helps a lot (in many aspects of life) to be as frugal, as possible :cheers2:

Rims
Here are the rims I got for the Mini-Jeep (~$15.00 ea.) (4=$60.00)
https://www.bmikarts.com/8-x-3-34-Rim-4-on-4-_p_33390.html
But,
They also have these from Azusa for (~$50.00 ea.) ($=200.00)
https://www.bmikarts.com/8-Steel-Rim-4-on-4_p_3283.html

Um...yea :innocent: :devil2:

Here is about the easiest way, that I have found, to mount small tires on small rims

Bolt 'er down to a bench top
SAM_7585.JPG
To get the first side on, lubricate the bead (of the tire) with some dish soap (approved rubber lubricant) ;)
...& then, manually & forcefully just "ram" the tire onto the rim with a bit of a twisting action
SAM_7590.JPG
The second side, takes a bit more workin' :huh:

I simply use a clamp, to "clamp", one side of the tire down to the work bench
SAM_7591.JPG
...& then, carefully & gently work the bead, of the tire, around the rim with a big (for extra leverage) flat head screwdriver
SAM_7592.JPG
Mounted tire, ready for "airing"
SAM_7593.JPG
More Saw-Glu R&D (experimental product)
Small tire mounting kit :cornut:
SAM_7594.JPG
(1) set of Mini-Jeep tires :sifone:
SAM_7597.JPG
SAM_7596.JPG
 

BaconBitRacing

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Saw-Glu is an approved tire lubricant. I don't see the reason to buy Azusa, they probably both come from the Land of Red anyway. @Functional Artist, are you planning on keeping those rims white? Those tires look great!
 

Functional Artist

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What's the final paint color?
First, we gotta "nail down" the exact "look" that were going for, like
...old Military (M38)
...new'er military (M38A1)
...old civilian (CJ5) or (CJ7)
...new'er civilian (Wrangler)

* Remember, most all of these style Jeeps had basically the same body (late 40's thru Um...well, kinda now)

I was thinkin', to keep my range of options as "wide open" as possible, this "is" one of those surplus Army Jeep's (like a "flat fendered" M38) that someone bought, back in the late 60's/early 70's (for use as a personal vehicle)
...& then, customized it

This way I'm NOT "locked in" to any specific "period" correct-ness BS
...like, the look of the steering wheel or rims & tires or seats or color or even upgrades & modifications

So, with that "in mind" I'd say it "should have" started off as (WW2 era) M38 Army Green (AKA Olive drab)
...& now we have a blank canvas to work with :thumbsup: (thinkin'...thinkin...) :unsure:

1 solid color
...or racing stripes
...or maybe the look of a circuit board
...or murals (mountains, forest etc.)
Still...(thinkin'...& thinkin...) :popcorn:
Pink of course! With Barbie in huge white letters across the hood!
NO Denny, it will not be Barbie themed
...&/or any variation of pink :p
 
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