Polaris

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I like it. You could also put some "relief" in the mounting holes to allow for some minor adjustment. Not that your calculations aren't spot on.
Hey ez,

Thanks!

I only drilled the mounting holes in the bushing holder (so, I could paint it & then, mount it on/over the shaft)
...then, after welding the support bar on the chassis
...& making sure the sheering shaft rotates nice-n-smoothly, I'll clamp (using vise grips) the bushing holder, to the support bar
...& use the holes (in the bushing holder) to drill the holes, in the appropriate places
...& then, bolt 'em together :thumbsup:
 

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I used some plastic sheeting
...& a welding apron, to help protect the chassis & components, while welding the steering support bar in place :thumbsup:
SAM_1186.JPG
Then, aligned the bushing
...& drilled the mounting holes
* The plastic also, helped catch the drilling debris 🤓
SAM_1192.JPG
Steering shaft support bushing bolts to the mounting bracket like this:
SAM_1191.JPG
I installed some DIY seat belts too ;)
SAM_1201 (1).JPG
 

Functional Artist

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Lawn chair webbing would have been lighter for the seat belt.
Hey Denny,
Is Lawn chair webbing DOT approved for use as seat belts?

My DIY seat belts are the center passenger seat belts (because they are manually adjustable & don't use a big 'ol roller mechanism) out of (2) Isuzu NPR trucks
...just re-purposed
...lightly painted
...& kinda re-configured ;)
 

Denny

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I know you are not going to agree with me but here goes. You are running the tie rods in compression and they are solid. I see them flexing. If you ran them in tension being they are solid they would not flex. But that would be a lot to re-engineer. Instead I would get some tubing and cut the ends off and weld them into the tubing. Tubing is more resistant to flex than the solid rod. Just my 2 cents.
 

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Be sure to check that the bearings are tight in the hub as well, there were some fitment issues as I recall.
Hey T,
Yup, they all seem good-n-tight (& "glued" in well) :thumbsup:

*Thinkin' out loud
I would think that if there was much wigglin' goin' on in that area
...the rotors would be makin' some kinda noise while, rattlin' around in the calipers
...& maybe even gettin' warped or bent up
 

Functional Artist

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I know you are not going to agree with me but here goes. You are running the tie rods in compression and they are solid. I see them flexing. If you ran them in tension being they are solid they would not flex. But that would be a lot to re-engineer. Instead I would get some tubing and cut the ends off and weld them into the tubing. Tubing is more resistant to flex than the solid rod. Just my 2 cents.
Hey Denny,
Thanks for your 2 cents (I always appreciate feedback) :cheers2:
...& (hopefully) an opportunity to expand on this discussion
...'cause, I'm very interested in getting a better understanding of this :thumbsup:

IMO, It seems to me as if the tie rods are constantly "in" or doing both (compression & tension)
...'cause, when turning, the tie rods are always "pulling" one wheel (toward the middle of the kart) which I believe, would be considered in tension
...while simultaneously "pushing" on the other wheel (away from the middle of the kart) which would then be considered, in compression

After watching the last video many times (game film) :popcorn:
...it really looks to me as if on relatively "hard" turns, the wheels get a wobblin' (from the plastic flexing)
...& then, are "feeding' that spring back "or energy?" back thru the steering system

It looks/seems to me as if, before I added the center support
...the flexing of the steering shaft was absorbing most of that "energy?"
...but, after installing the center support, the steering shaft could no longer flex
...& then, consequently started "sending" that energy up thru/to the steering wheel :huh:

* I noticed & then, started showing the steering wheel "shaking" (as feedback from the wheels wobbling) around 5:00 min into the video

Does this make sense???
...& I'm open to any/all opinions :2guns:
 

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When I worked for GM I was taught rear steer spindles the tie rods were under compression and prone to flex. Front steer spindles the steering was less prone to flex. The reason being the tie rods were always under extension. You see, the wheels are always trying to splay outward from the front when moving forward. Which is why I feel tubular tierods would help make your situation better. Just my 21/2 cents worth.
 

Master Hack

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Hey T,
Yup, they all seem good-n-tight (& "glued" in well) :thumbsup:

*Thinkin' out loud
I would think that if there was much wigglin' goin' on in that area
...the rotors would be makin' some kinda noise while, rattlin' around in the calipers
...& maybe even gettin' warped or bent up
dat true. Double check everything twice then one more time. I’m no help on issues involving steering.
 
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