I decided I wanted a dyno

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Kartorbust

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Generac 6500w generator uses a 389cc engine. A similar sized Predator generator uses a 420cc...either way they use twice the power of a 6.5, so it may work. But I thought generators used a tapered shaft?
 

itsid

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it's worse than that..

a generator might serve as a working load.. but only if power is actually drawn from it.
otherwise it's more or less dead weight without much 'load' to the engine at all..

then, how accurately can you measure the power that's drawn and the efficiency of the generator to produce it and thus the power the engine has to provide?

That's a much much bigger can of worms than measuring just the torque and time IMHO.

you could in theory short the generator of course to basically create the "ultimate" powerdraw.. but that'd abuse the generators internals (coils heating up affecting internal resistance and efficiency) and all premade assumptions are practically out the window before the engine even revved to it's peak power.
So that isn't as great of an idea either, especially since efficiency (the most important part of all following calculation) is dependend on load and speed and thus will vary for each and every different data point.

just sayin'

'sid
 

Kartorbust

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it's worse than that..

a generator might serve as a working load.. but only if power is actually drawn from it.
otherwise it's more or less dead weight without much 'load' to the engine at all..

then, how accurately can you measure the power that's drawn and the efficiency of the generator to produce it and thus the power the engine has to provide?

That's a much much bigger can of worms than measuring just the torque and time IMHO.

you could in theory short the generator of course to basically create the "ultimate" powerdraw.. but that'd abuse the generators internals (coils heating up affecting internal resistance and efficiency) and all premade assumptions are practically out the window before the engine even revved to it's peak power.
So that isn't as great of an idea either, especially since efficiency (the most important part of all following calculation) is dependend on load and speed and thus will vary for each and every different data point.

just sayin'

'sid
So basically, it wouldn't offer a steady controlled baseline since it would vary too much and cannot be measured easily?
 

itsid

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even with a very steady load on the generator it's efficiency would vary as the engine rev's up or the generators temperature increases...
by how much I can't tell... depends on the quality ;)
I'd say too much, yes;
but without testing I cannot tell for sure of course.
The thing that makes me want to toss the generator idea out the window is,
in order to calibrate it properly (should be done per load and engine seperately)
you will need to measure the engine's power out first in order to properly assign an efficiency ratio to any given speed/watt/temp of the generator.

And since that's what you want to find out... where's the point in adding the generator afterwards?

'sid
 

itsid

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A true AC motor would only heat up.. to eventually catch fire (or just melt down)
a Universal motor would act just like a DC motor ...

Without knowing the generators efficiency ratio at that time you will not be able to determine the engines power out.
To know the efficiency ratio you will need to know the engine's power out first.

And since that's what you're after with a dyno.. I don't really see the point.

Frankly as much as I love all the electronic stuff, I think this is a task for a heavy flywheel and a tach with timer.
since in the end all you want to know is the acceleration of a mass (which gives you the Force applied) and the rotational speed to derive the Power from that force..
it's quick, it's easy
and all you want to / need to take care of efficiency wise is a good set of bearings to lower your error level below 5%
(opposed to ~20% for any mechnical/electrical conversion)

just saying.. just saying...
(personally I like the oil pump brake better than an electric contraption for this task)

'sid
 

Flyinhillbilly

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I have a lot going on right now with the situation regarding my daughter and grandson. This will have to wait. I look at it everyday and think about it, but my family comes first. When it gets done, it gets done.
 

Flyinhillbilly

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I picked up the metal for the main frame today. I'm hoping to get my trans put in my black truck within the next couple of days and then it will be back on the dyno at maximum effort since our local kart dirt track opens in two weeks and I need the dyno to tune my engine.
 

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mckutzy

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Thats pretty cool looking... cant wait to see this thing work.....

Do you have a stock Rotaderp to use as a base line tester?..
 
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