Diamonite Electrathon America Racer

Functional Artist

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How's the appliance paint working for you?

How about a nickle review?
Hey WTR,

I'ma likin' it more-n-more :thumbsup:
...both the spray on version
...& the brush on

I can get a better "flow out" (uniform glossy/smooth surface) with the spray kind
...but, with the brush on kind, usin' a roller, I can cover a whole lot of "real estate" real quick like
...& get really good coverage
...& still get a reasonably smooth finish ;)
&
It seems to "really" create a good-n-hard finish (as advertised) too :cheers2:

* I tried the "scratch" test in a few different places
...on both the regular black Rustoleum spray paint & this Rustoleum Appliance Epoxy paint
&
The Appliance Epoxy seems ta create a way harder scratch resistant surface/finish :2guns:
 

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Workin' on/comin' up with a plan for the FG ;)

OK so, we have a mold (on a solid base)
...with a "multi-planed" cockpit "hump"
...a "nose" w/ bottom "wrap-around" (on top)
...a "tail" w/ bottom "wrap-around" (on top)
...& (~2") flangette sides
SAM_7055 (1).JPG
The fiberglass will "lay" on all of the mold surfaces (this blue line) :thumbsup:
SAM_7057 (1).JPG
For the first layer, I'ma gonna cover the entire thing in FG (fiberglass) CSM (chopped strand mat)
...the second layer in 1708 (bi-axial cloth) in a right leanin' orientation
...& the third layer in 1708 (bi-axial cloth) in a left leanin' orientation
SAM_7058 (1).JPG
Havin' the FG strands "criss-cross"
...should help make 'er good-n-strong :cornut:
SAM_7059 (1).JPG
I'ma thinkin' them (3) layers should B good, for most of the structure
...but, I'ma also, gonna add some of the 1708 bi-axial cloth
...in a few strategic locations
...in an up & down orientation
...for additional re-enforcement

* Like in the rear wall of the cockpit area
...& on the front wall, of cockpit (up to the "nose") :sifone:
SAM_7060 (1).JPG
 

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Before getting any cloth out, gotta get some measurements
&
Because of the big transition differences in the surfaces (side to side & front to back)
...we can't just lay a big piece (like a blanket)
...& just "work it in" :huh:

So, probably best
...& much easier to work
...ta just "piece 'er together" :cheers2:
SAM_7042 (1).JPG
Side flangettes down into the "trough"
...& probably ~1/2 way up the sides (~12")
SAM_7043 (1).JPG
I got out a roll of 1oz. CSM
...& after some mearurin' & markin'
...I went ta rippin'

* The (2) smaller pieces are ~14" ta easily cover the 12" we needed on the sides
...& the larger piece is ta cover the majority of the "hump"
SAM_7048 (1).JPG
** The (2) smaller pieces have straight/cut edges on (1) side, ta go along the edges
...but, they are torn, on the inner sides ta help blend/melt together, with the piece goin' over the "hump"
...& the edges of the "hump" piece are torn too ;)
SAM_7049 (1).JPG
Tearin' method (table, guide board & gloves) :thumbsup:
SAM_7050 (1).JPG
Pretty sure I tore enough ta cover...everything :innocent::devil2:
 

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Seems like we gettin' close ta "doin' the thing" :innocent::devil2:
I set the mold
...up on sawhorses
...& up under a shelter thing
But
I/we needed a bigger
...more flatter
...& even a bit lower, work table
So
I made (1)
...outta some scraps
...& a skid/pallet (I came across that had a nearly whole sheet of "Waferboard" type plywood stuff on it)
...that was wider
...longer
...& a few inches lower (as seen in the pic) ;)

* Notice the scrap wood, left over from the skid/pallet (mainly wanted the big 'ol piece of "free" plywood stuff
...& the (3) long "free" 2 x 4's

SAM_7061 (1).JPG
Yup, that's...better :2guns:
SAM_7062 (1).JPG
Did a quick "once over" with a piece of fine Scotch Brite (ta get rid of any "nibs" & kinda like a "cleaning")
SAM_7064 (1).JPG
Made sure ta get the edges in between, where the removable sections "mate up"
SAM_7065 (1).JPG
Did the "nose" & the "tail" & "lids" & the Screw Jack "plugs" too
SAM_7066 (1).JPG
 

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Tomorrows forecast :bannana:
...& I gots the day off (mostly...ya know) :innocent::devil2:
...so, I'ma thinkin' "tomorrows" the day 😎
SAM_7092 (1).JPG
So, we best get this "show on the road"
I got the "tail" section installed
...onto the main section :thumbsup:
SAM_7077 (1).JPG
Pretty tight "fit" :wai:
SAM_7078 (1).JPG
Installation method
...which secures the "tail' to the main section
...& aligns the (2) sections...literally, laterally, vertically & horizontally ;)

* Hangin' off the edge of the table for illustration purposes (only)
...as both "ends of the mold will sit squarely & securely on the table
...durin' all FG work :cheers2:
SAM_7079 (1).JPG
Got the "nose installed too (same method)
&
Overall..."it" looks like this :cornut:
SAM_7082 (2).JPG
Then, we needs the "lids" (or/actually the bottoms) on each "end"
SAM_7086 (1).JPG
Looks like this, up inside the "nose" with the "lid" on
SAM_7088 (1).JPG
Looks like this, up inside the "tail" with the "lid" on
SAM_7087 (1).JPG
** Also, seems ta be pretty tight "fits" :sifone:
 

Functional Artist

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Moving right along nicely. I'm about an hour and a half north of you and I'm not ready for the 80 degree weather yet. Back to the 60's on wed.
Hey Grizz,
I'ma lovin the nice weather :wai:

Even got my "fairweather friend" (ElMoto) out
...& took 'er for a "spin"
...up ta Harbor Freight ta gets me a new tarp :sifone:

* Hi Ducky :cornut:
SAM_7091 (1).JPG
 

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First thing ta do, the next morning, after a quick "blow off" (ta make sure nuthin' settled on our nice-n-waxed surface)
...was to apply a coat of PVA (Poly Vinyl Alcohol)
SAM_7093 (1).JPG
This is some really thick stuff
...but, runs really, really easy :furious2::mad2:
SAM_7095 (1).JPG
Ta-Da
SAM_7097 (1).JPG
But, if ya take a closer look
...there are runs on the "nose"
SAM_7099 (1).JPG
Runs on the "tail"
SAM_7100 (1).JPG
...& more runs on the sides
SAM_7102 (1).JPG
All of this is after lots & lots of "run mitigation":confused:

OMG :eek:

It'll B fine
...it'll B fine
...it'll...B...fine o_O
SAM_7101 (1).JPG
 
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