Celerity Quicksilver Sport Coupe (EA racer)

Functional Artist

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Amazon...to the rescue

Now, we have (3) layers of 1708 FG on the floorboard
SAM_9404 (1).JPG
I added another layer (~8"wide) across the "open" curves, ta "beef" 'em up a bit

Like here at the bottom of the seatback
SAM_9405 (1).JPG
And here, at the top of the seatback
SAM_9407 (1).JPG
And here, at the bottom of the footboard too
SAM_9406 (1).JPG
Looks like this...overall :thumbsup:
SAM_9408 (1).JPG
 

Functional Artist

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Early in the morning, while it was still kinda kool outside (~48*) I drew up a FG layering diagram, to help illustrate the floorboard construction
SAM_9449 (1).JPG
Later, in the afternoon, when it warmed up (~70*) I "popped" the FG floorboard, off the mold
SAM_9412 (1).JPG
But/then, I left it/put it back on the mold ta "hold it" for measurin', markin' & cuttin'

* 25"W
SAM_9416 (1).JPG
After measurin' & markin", I used the edge of the mold to mark a nice-n-straight line, from underneath, for cuttin'
SAM_9419 (1).JPG
Here is my FG cuttin' set up
SAM_9422 (1).JPG
** Notice that I use an oscillating cutter
...because it doesn't throw material into the air, creating a toxic cloud of FG dust, like a spinning cutter/saw would
&
Use a vacuum to collect dust/material, as its created
...while wearing leather gloves & safety glasses
SAM_9423 (1).JPG
 

Functional Artist

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Floorboard trimmin' pics
A straight edge & a couple of clamps helped with cutting the long straight(s)
SAM_9424 (1).JPG
* The straight edge & clamps helped with these short "runs" too
SAM_9425 (1).JPG
All trimmed up

** Notice how "clean" (no toxic white dust) I'm tryin' ta keep the work?
SAM_9426 (1).JPG
*** I made the mold ~28" wide
...& covered the entire width with FG cloth

So, I could then trim ~1 1/2" off of each side
...&/then, end up with a "nice" 25" wide piece
...without any inconsistent/thin spots
...&/or frayed edges ;)
SAM_9427 (1).JPG
 
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