r97
Measure twice cut once
i found just slightly grinding down a 5/8" rod, or getting a bolt some where between 15mm and 1/64" below 5/8", i haven't had problems with the spindles unless i try bolting two with one bolt.
Man Grizz I hate to be the barrier of bad news but something is wrong with your spindles. Are both the upper and lower a arms the same length? The way it's now you have positive camber and you should have none at full droop. With the set up on that buggy the spindle should be straight up and down. I think it's just the adjustments of the outer rod ends.

Will have to cut and re-weld, or just make new spindles from scratch, once I get calculate what the angle should be.On an offroad kart, Ackerman won't matter as much, due to sliping on non-solid/packed surfaces, as it would on a street/race style kart.

Before you cut it off, ... try to use a round file and hit it were the problem is. CHECK OFTEN. If you find their is to much slop, ... then cut it off and replace it.
I bought my spindle brackets from Azuza, I believe they are the same ones as BMI, and I have a pair of those as well. I assume they are for a street kart as neither one of those places really deal with off road stuff. Seems to me with that in mind, ... more than likely they should have Ackerman built into them, ... wouldn't that be a fair assumption?
It makes sense that there would be. You would just take the average length of a road kart, make it for that. I would think most road karts are an average length & width. However, I don't see any around here, so who knows? 
Holy Mackerel, ... it looks like a kart!!!!
20* on the rear is what I am going for, ... The CV,halfshafts will go 25* but 20* wet weight is were I would like it.
Where did you get the cone nuts, and do you have any pictures of one?

Bill, They are cone spacers, I got off E-bay. They are the same idea as the ones you made to allow the suspension to get full travel.
Checks out this guys store, got a few things of interest.
http://stores.ebay.ca/QS-Components...889QQ_sidZ61394735QQ_trksidZp4634Q2ec0Q2em322
Sweet, ... but the dam site is in Canadian Currency, .. customs, ... AGrrrr
hey, when you got your seat from Jegs, ... did you get the adjustable rails and stuff?
Thanks Bob
Bill
um i have the same problem. the tie rods i got from bmi are to long. the 15 inch was to short and the 24 inch are to long so do you guys have any ideas how i could shorten them?? and make them work? thx.... i have to say that go kart is AWESOME!!!!!!!!!! those tires make it look so sweet nice job![]()
Grizz I'm not sure if you've had a look at this engine GUIDE but it mentions on page 55 that the max permissible angle of installation is 20 deg. It sounds like you are going to mount your engine at an angle to compensate but it may not be nesscesary.