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    Metal Shop Kart Pair

    New CDI is on the way! May be a Chinese clone, but it was almost a third the price ($45 vs $140), so it was good enough for me! Should have it up and running within the next two weeks or so...
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    Metal Shop Kart Pair

    Found out that it was the CDI. Fairly easy, albeit expensive, fix. Exhaust has been figured out, but still need to figure out the shifter.
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    Metal Shop Kart Pair

    Well, it's been a while, but I put the engine back the way it was, and it no longer runs... Why? No spark. Cause: unknown. Any ideas as to why there's no spark?
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    Metal Shop Kart Pair

    It was just a thought at first, but if I DO end up compromising the engine, I think I might just be able to get another very similar if not identical one for fairly little to no cost...
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    Metal Shop Kart Pair

    Apparently, I can use Three Bond 1194 as gaskets, and it should run fairly well, albeit making slightly less horsepower...
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    Metal Shop Kart Pair

    Nope! Which is exactly what I was afraid of and worrying about... But, a new gasket set and carburetor mounting boot, plus a new choke cable/switch is on the way, all of which it needed anyway.
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    Metal Shop Kart Pair

    Got the cylinder heads rotated! Now all I need is a complete gasket set...
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    Metal Shop Kart Pair

    XD Now if only I could get a free exhaust setup... The guy I had weld my exhaust (who is the same "genius" I mentioned back on page 2 that burnt the bolt off the spring), while I was trying to figure out wiring and measurements for future front subframe, messed up BIG in the process. He marked...
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    Metal Shop Kart Pair

    Good news, everyone! Yesterday I scored 2/3 of a 2005 Honda TRX450r ATV front end! Right upper/lower control arms and steering knuckle, and left arm (wasn't told if it was upper or lower, just got a call from my grandfather about it). Today, I am hoping to get the seats installed and the exhaust...
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    Metal Shop Kart Pair

    So! Quick update. Tuesday I should have the exhaust and seats taken care of! Or at the very least, the exhaust and one of the seats done...
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    Metal Shop Kart Pair

    Good news, everyone! I have figured out how I am going to set up the exhaust, and have the seat hinges prepped for welding and boring. The hinges are meant for a shed door, so have holes only big enough for a wood screw (roughly 1/8"), and I am going to "bore them out" to 1/4" then drill holes...
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    Metal Shop Kart Pair

    A couple good whacks with a hammer, and the clutch was fixed! Once I get the seat hinges all welded and bolted into place, it will be all set for her maiden voyage! Next week. Because the weather has been really really cruddy...
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    Metal Shop Kart Pair

    Got the clutch off, cleaned the shaft, lubed it, put it back on, fired the engine, hit the throttle, the clutch compressed the way it was supposed to, and it did NOT open back up all the way!
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    Metal Shop Kart Pair

    Been a few weeks since I've been able to work on the cart, but I'll be able to again Monday. I finally got my hands on a clutch puller!
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    Metal Shop Kart Pair

    Good news, everyone! Not only does the engine run, but it runs smoothly! The only downside is that the clutch is stuck, so I am going to have to dowse it in WD-40 tomorrow to sit over the vacation of two and a half weeks. Will more than likely get some much needed parts for it, too, so that'll...
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    Metal Shop Kart Pair

    More progress today: Shifter, fuel tank mounting tab, "fancy" wooden trim, "D" ring recovery point, got the theoretical seat mounting brackets laid out, and replaced the "Big One" (a bolt that was roughly twice as long as it needed to be, with a piece of generic steel pipe used as a spacer)...
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    Metal Shop Kart Pair

    Good news, everyone! Engine is installed, belt has been tightened properly, choke cable routed, discovered seat frame damage has been repaired, exhaust pipe has been welded (but not installed, still waiting on connectors), fuel lines are in place, carburetor has been cleaned, and most of the...
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    Metal Shop Kart Pair

    So! Quick update: freezing rain + 3 more inches of snow = testing grounds full of suck. But, the fuel lines are set, throttle cable's been hooked up, auxiliary fan switch has been installed (but not wired), ignition (shockingly!) wired up, measurements for seat base taken, alignment fiddled...
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    Metal Shop Kart Pair

    Basically cold mud that gets really deep, makes it near impossible to get anywhere without proper tires, and is a PITA to clean up. But, it is also the gateway to ice tracks, drifting, and other shenanigans!
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    Metal Shop Kart Pair

    First snow of the year! This'll make testing a go kart on street tires rather interesting!
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