I haven't had much time to work on it. It needs to be stripped down for repaint but we've been riding it as is. There are some minor bugs to work out but nothing safety wise, except for I would like to loctite the bolts down instead of having to tighten them down before each ride. I started...
It should work as I have it, the lever pushes to the rear to open the throttle. For some reason when I install the spring it pulls it too far forward causing it to open. Not sure how or why but it does. I'm just going to hook it up to the nut the motor came with.
Tomorrow I'm going to look into...
I drilled a hole in the throttle lever and attached one end of the spring to that and the other end to an existing hole (see photo) I thought this would be a good method. Why it doesn't work I haven't explored, but it causes the throttle to open. There is a perfectly good youtube video showing...
Did the test drive Saturday and...it runs. There are some issues that need to be worked out.
Some observations:
1. The throttle return spring I added did not work as I intended, in fact it had the opposite effect. Of course I didn't test this out on blocks before firing up the motor and the...
I'm going to weld the 1" bar that is angled- the one touching the frame, the other bracket bolts to the 1" bar which has the threaded rods. Its 2 pieces, so I can bolt/unbolt the bracket that holds the caliper and the caliper can have some movement.
Here is the new brake bracket that will let the caliper float, 1 x 3/16" flat bar with 3/8" threaded rod plug welded. Still needs to be welded on, I might add a 1/2" spacer to the top.
They look like some type of stamped steel assembly. I would like to see another pic of them. I could see them as being a weak link based on how they attach, it doesn't appear to be a real solid connection and that motor and weight of the kart could test them.
Good job on the kart, lots of work...
Only thing is I made the bolted adapter today! :roflol:
Oh well. Masking tape trick is a good one, can't believe I didn't think of that! Pads probably dropped out 5 times while I was fitting it up.
Test drive coming this weekend.
The Black Widow looks like a nice simple build for a first try. Google Sketch Up is easy to use and free for working on your layout and dimensioning parts. Concrete and chalk works too, probably a good idea since you can actually sit down and see how you should fit.
Here is the brake bracket I was talking about. I won't be able to use the current bracket I have welded to the frame and bolt the new bracket as I thought, it pushes the caliper too far back. I will have to weld another bar next to the current one to hang the new one, then weld that bar to this...
I am building a Recluse now with my son...that's my thread Nodroz linked to. The Recluse as it is dimensioned in the plans is a kid's kart. It's really small - like 5-7 yr olds size. If you're 6'-1" I would lengthen it 20"- 24" maybe more and widen it by 4"-6". You can get almost all the info...
My bracket looks similar to the one you posted. It has bolt holes so I could bolt the bracket to the one I welded on, that was what I was going to do originally. I bracket I bought seemed too loose on the caliper so I skipped it and mounted the caliper directly to the welded bracket. I didn't...
I don't know? It works fine so far. I do have a bracket that does allow it to float, but I didn't see the need to use it.
I did get some more work done. I finished up the throttle hook up. It's not ideal, it would be better if I could have the rod underneath the frame, but it works very well...
Mig welding is not that hard, stick takes a little more skill. A little practice and you can weld up a frame with a mig gun in no time. Mine took under 2 hrs to complete. I used 2 20' lengths of 1x1 tube mixed 11ga and 14ga and had may be 10' left over but my frame is real small. Draw it out and...
I got one a couple of weeks ago...212cc. Works great so far, starts on first pull, looks nice, ready for throttle cable hookups, aftermarket support and at under $100 it's a great deal.