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  1. Functional Artist

    American Ethos (2025) Electrathon America Racer

    Hey T, Yup, movin' right along IDK about CF...maybe...just maybe :unsure: So, I used a straight edge ...ta mark the perimeter, for cuttin' :thumbsup: Just clean up/a little bit off the back (same thing, I always tell my barber) :smartass: Then, used the vibratin'/ossilatin' tool ...for...
  2. Functional Artist

    Frustrated

    Howdy, The sprocket (& brake rotor) look like they can be simply unbolted from their respective hubs ...but, those hubs (sprocket & rotor) seem to be welded onto that axle Why do you want to remove the sprocket? :unsure: Yes, that is "way" too much slack (in the last pic) :smiley_omg: Usually...
  3. Functional Artist

    American Ethos (2025) Electrathon America Racer

    I sure can :cheers2: It's a footwell/floorboard ...ta support & protect the driver's feet ;) Here is a "test fit" on/in the chassis :thumbsup: After I get 'er trimmed up ...the seat should almost "butt" right up to the footwell/floorboard ...as to create an almost continuous "cockpit area"...
  4. Functional Artist

    American Ethos (2025) Electrathon America Racer

    Let's back up a bit :cheers2: I gave the "plug" mold (3) coats of the release wax Then a coat of the PVA (thin plastic barrier) Then, (1) layer of CSM (chopped strand mat) fiberglass ...& (1) layer of 1708 FG cloth Another view Then, (2) more layers of 1708 Bi-Axial fiberglass cloth *...
  5. Functional Artist

    American Ethos (2025) Electrathon America Racer

    Remember when my camera got rained on, a couple of weeks ago? Well...it seems like the "sound" recording got messed up ...& as such, I made a silent movie :thumbsup:
  6. Functional Artist

    American Ethos (2025) Electrathon America Racer

    After excavating most of the dirt (lotta work) :ack2: ...I added some Pea gravel (more work) :furious2: Got 'er mostly smoothed out :) I'm gonna try this Herringbone pattern :thumbsup: * Notice, I used a "guide string" ta try-n-keep the "lines" straight ...but, found the "area" I'm working...
  7. Functional Artist

    American Ethos (2025) Electrathon America Racer

    Lots of sandin' ...& roundin' ...ta make this floorboard "plug" ...nice-n-smooth :thumbsup: Then, gave 'er a couple of coats of paint ...ta "seal" everything up Lefter view Righter view Check out the nice-n-rounded "fillets" ...& these "flat" areas (on the sides) will create some nice...
  8. Functional Artist

    American Ethos (2025) Electrathon America Racer

    Next for the plug was to apply some body filler (This episode brought to you...by Bondo body filler) Here is the first/rough/base coat of body filler Kinda like "frosting a cake" :thumbsup: ...& here is the other side * Notice, for sanding, I am using the "remote" work table ...ta help keep...
  9. Functional Artist

    American Ethos (2025) Electrathon America Racer

    The "plan" is to remodel & expand my "work area" So, me & Ducky started off removing the mats & loose gravel Lookie what we found ...a "sunken" slab of concrete * Too low to be useful (anymore) ...& too high to just "lay" the bricks on So, it had ta go ...& it didn't "go out without a...
  10. Functional Artist

    American Ethos (2025) Electrathon America Racer

    Then, I went off to YouTube University ...ta take a crash course in "Paving with Bricks" :smartass: This Herringbone pattern looks pretty kool ...& easy ta do :thumbsup: https://www.youtube.com/shorts/OufbLxgbg8k
  11. Functional Artist

    American Ethos (2025) Electrathon America Racer

    DENNY, I missed you...my friend (manhug) :cheers2: Well...then, I found this pile of bricks (new side project) :cool: It's "what's left" of an old building that partially caught fire recently ...& then, the city "knocked" the rest down ...but, haven't hauled the rubble away...yet ...& a...
  12. Functional Artist

    American Ethos (2025) Electrathon America Racer

    Hey Ez, Yup, I agree ...& now, I'ma findin' more ways ta put 'er ta use :thumbsup: A while back (when I was researchin' on fiberglassin' & form makin' for the Diamonite monocoque) ...I learned about (watched some videos) ...a DIY foam cutter ...made outta some Nichrome wire ...&...
  13. Functional Artist

    American Ethos (2025) Electrathon America Racer

    Notice the "sides" ...of those "openings" ...in the front ...aren't the same One side is straight ...& the other side has a bend or "kink" to it ...which kinda compliments...things a bit My idea was to cover the area(s) with thick paper Another view Then use some spray foam to "fill in"...
  14. Functional Artist

    American Ethos (2025) Electrathon America Racer

    This re-configuration also, requires a "new" floorboard (without a front fender) & For this footwell/floorboard ...I think I can make a "plug" mold ...for fiberglassin' This "way" we will have the "nice" side ...on top (or on the inside) & The "rough" side ...will be underneath the racer...
  15. Functional Artist

    American Ethos (2025) Electrathon America Racer

    Motor air flow (cooling) ...& driver comfort :thumbsup: In the original "set up" the motors were mounted just behind the seat ...& the "warmed" air (from the motor's) could flow thru 'em easily ...& then, exit out, the back, behind the driver But When I moved 'em forward ...the motors would be...
  16. Functional Artist

    American Ethos (2025) Electrathon America Racer

    Hey Ez, Yes, Great Job! :sifone: ...but, why?
  17. Functional Artist

    American Ethos (2025) Electrathon America Racer

    Hey EZ, The stationary front wheel "bothered" several folks ...& the EA rulebook says this: 2 CONFIGURATION 1. All vehicles must be three-wheeled (cycle-car or tricycle) or four wheeled. Any configuration is allowed. All wheels must be load bearing, and remain in contact with the ground at...
  18. Functional Artist

    American Ethos (2025) Electrathon America Racer

    There will be more to the "roll cage", I just haven't got that far...yet ;) Well...I have...now :thumbsup: Lookin' down (from the front) Lookin' down (from the rear) Hey Ez, Wadda ya think? Think this "set up" will protect a helmeted & "strapped in" driver? :unsure:
  19. Functional Artist

    Need help finding rear axle set

    I think what you are referring to is called a hub ...& "if" you have a 3/4" axle ...then, you need a hub for a 3/4" axle ...that your brake disc (rotor) will bolt on to :thumbsup: Maybe something like this :cheers2: https://www.bmikarts.com/Steel-Sprocket-Brake-Drum-Hub_p_4137.html
  20. Functional Artist

    American Ethos (2025) Electrathon America Racer

    Test fittin' of the fender/floorboard :thumbsup: Looks ta be a bit "off" Ya can see the "off-ness" even more, form this angle I used the "pilot hole" from drilling the first 1" hole ...& then, just "off-set" the piece, a bit ...to remove the material ;) Before During * See where the "saw"...
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