Diamonite Electrathon America Racer

Functional Artist

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Peelin' the PVA (barrier) off the FG part
SAM_7214 (1).JPG
Comin' off in (1) big piece
SAM_7215 (2).JPG
Jualla
SAM_7218 (2).JPG
There are a few (a bunch) of imperfections
SAM_7219 (2).JPG
...& some air bubbles & "casting/mold" marks ta "deal with" ;)
SAM_7217 (1).JPG
...but, "we" definitely have "something" to "work with" now :thumbsup:

POOF!!
...made somethin'...outta nuthin' :2guns:
 

Functional Artist

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Some re-cap stuff ;)

I used ~2 gallons of resin
...~20 ft of FG cloth
...(3) roller "heads"
...(3) pans (paint tray liners)
...& (3) plastic cups, for this (3) layer, lay-up of FG
SAM_7231 (1).JPG
The Appliance Epoxy paint seems ta stick really well...ta everything
SAM_7190 (2).JPG
Creates & maintains a really hard surface

Even held up to all of the pickin' & proddin"
...that I did during de-molding :p

Inside corner of the "nose"
SAM_7191 (2).JPG
Along the perimeter flange
SAM_7234 (1).JPG
 

Functional Artist

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This FG piece came outta the mold
...with some pretty rough/dangerous edges

So, before doin' anything else
...let's do some trimmin'
...& clean up

First, I put/set 'er back on, the mold base (holds the piece good-n-firm & nice-n-snug)
SAM_7235 (1).JPG
Then, got out some PPG (gloves & glasses)
...my preferred (for this task) weapons of destruction
...& the shop vac :thumbsup:

* These oscillating tools "run" slower
...& don't seem to create the toxic FG "dust cloud"
...like the fast(er) spinny things do (like saws & cut off wheels) :cheers2:
SAM_7237 (1).JPG
Made pretty "quick work" of it
SAM_7239 (1).JPG
Popped the "nose" on
...ta help hold & help stabilize it, durin' trimmin'
...& gave me a nice trim line/guide ta work with :sifone:
SAM_7243 (1).JPG
Yup, that's sooooo, much better ;)
SAM_7245 (1).JPG
Now, just gotta do a bit of edge sandin' & smoothin' :)
SAM_7246 (1).JPG
 

Denny

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Peelin' the PVA (barrier) off the FG part
View attachment 162146
Comin' off in (1) big piece
View attachment 162147
Jualla
View attachment 162148
There are a few (a bunch) of imperfections
View attachment 162149
...& some air bubbles & "casting/mold" marks ta "deal with" ;)
View attachment 162150
...but, "we" definitely have "something" to "work with" now :thumbsup:

POOF!!
...made somethin'...outta nuthin' :2guns:
Those ain’t air bubbles and casting marks. Their character marks and character lines! ;)
 

Functional Artist

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Let's see what this "guy" weighs

Stood 'er up
SAM_7249 (1).JPG
...on the scale
SAM_7250 (1).JPG
Looks ta be ~30 lbs. :sifone:
SAM_7251 (1).JPG
Seems ta be pretty good/about right
...for ~2 gallons of resin
...& ~20 ft. of FG cloth :cheers2:
 

Functional Artist

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A quick re-cap ;)

At the beginning of last winter, I made a 1/2 scale CAD (Cardboard Aided Design) model
SAM_6609 (2).JPG
Then, made a full-size wooden model
...mainly working around the driver accommodations & the seat
SAM_6697 (2).JPG
Then, made another, full-size wooden model
...with a larger seat
...while also, refining some of the dimensions
SAM_6772 (1).JPG
Then, started workin' on makin' it inside out (for a plug mold) :cheers2:
SAM_6781 (1).JPG
Now, let's see "if" the seat actually fits :unsure:
SAM_7252 (1).JPG
Yes!!! :sifone:
...yes, it does...beautifully :banana:
SAM_7253 (1).JPG
Another view
SAM_7254 (1).JPG
 
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