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ak99

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I have used the same method with PVC pipe, works well.

Came in handy when I was laying stormwater pipe and was short 1 joiner so I made a DIY flared end.
 

machinist@large

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Forget the DIY part, where's the HOME DEPOT? :huh:

Relax, Tony; Dougie is just suffering from "MEGA MALL" syndrome. You know, "I've got the coolest Mega Mall at the end of my block; doesn't everyone????"

You can either head west or head east- eventually you will come across one. Just make sure you pack your swim trunks.......:lolgoku:

While Home Depot has stores outside the US, I don't know if they have any that fall in the latitudes needed for Tony to just follow the path of our planets local star; I believe the directions needed will have to be more in depth than that....(And should probably include the actual plane tickets needed.....)
 

OzFab

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:iagree: It's a bit far to swim & if I head due east I end up in Chile (narrowly missing the norther tip of New Zealand) & heading west would lead me to South Africa; I gotta head north at some point...
 

OzFab

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New hobbies/projects always get in the way Paul; I've barely touched a kart in months, too busy with other projects, like this one...

I've been working on the frame to hold the main catcher unit the last day or two. While planning, I had to consider size vs weight; too small & it's not viable, too big & it'll weigh too much to work efficiently...

After measuring a few push mower catchers, I deduces that the average size is around 40-50 litres, depending on make & model, with measurements around 500mm long, 350mm wide & a height between 180mm & 250mm.

I knew it had to be bigger than that. I finally decided on a size of 600x300x350mm which would give me a size of around 65 litres.

So, maths lesson over, the first thing I had to do was create the support brackets. Using an adjustable square, I determined the angle of the rear face of the chassis, transferred the angle to a length of 1" x 3/16" angle I had laying around, cut, weld, check & repeat to create two brackets that will protrude straight out the back of the mower.

Then I had to plot the bolt holes in both the brackets & the chassis. I had one hole in the chassis to work off so, I started there. After some careful maths, I had all the holes marked &, after drilling, they all lined up perfectly. Note: I had to drill the holes in the brackets first!
 

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OzFab

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After bolting on the brackets, I started on the base frame, remembering that it had to clear the engine cover so it could still be opened with the assembly in place. However, after I made the base frame & checked the fitment, I remembered that there would be an upright on the right hand side :censored: :mad2:

That means that the frame will now be off centre which, being the pedantic SOB that I am, raises a dilemma: do I leave it like that, off centre & more weight to the one side (which will probably annoy the heck out of me until the day I die) or do I remake the frame & make the catcher slightly longer at 700mm?

The facts:
-It didn't take too long to make the frame
-I have excess steel
-I haven't started on the catcher yet & have enough materials to cover the larger size.

The pros:
-The end result will look more professional
-The catcher capacity will increase to 75 litres

The cons:
-Can I really be bothered making a new frame?
-When full, the catcher will weigh more
-There will be more weight to one side if I leave it (which there will be anyway)

Thoughts? Opinions?
 

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machinist@large

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:funnypost: :oops:

Tony, I can so sympathise....

You should be fine. This is the catcher end of the system; the business end is the bottom end, which you seem to have really good handle on.

Other than weight, the rest is just personal eye candy. What do you think looks good? The fact that I'm a machinist/ machine builder/ CNC machinist who also knows how to rebuild large machine tools means that I can be an even worse personal nitpicker than you have ever dreamed of being....

(Don't get me started on the former competitor in the on site machine repair market that's messing up one of the CNC's I'm running at the new job :censored: :censored:.....)
 

OzFab

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Thanks Pat; I know it will work fine, it just won't look right...

The more I think about it the more inclined I am to redo the frame...
 

OzFab

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...Aaaaand done :) Made the new base frame & started on the side frame. I managed to repurpose most of the smaller frame so as not to waste any metal...
 

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