Still working on the "Ford I-beam" front axle ��
I cut it to length by drilling it with large (5/8") drill bit, cutting it with a hacksaw and finally machining the ends with a 1" end mill. Prior to drilling it I set the axle level relative to the table of my trusted Bridgeport milling machine. I then tilted the head of the milling machine 7degrees, which is the king pin inclination on some 30ies Ford axles:
I didn't take any pics of the drilling/cutting milling process but here's the result:
I turned som bushes for the ends, through which the king pins will fit. These are 25mm (~1") OD, ID will be bored later to provide an interference fit for 12mm (~1/2") king pins. Length is 35mm (1 3/8"). Measurements were based on looks more than anything ��
Tacked the bushes onto the axle:
Welded solid:
Not the prettiest of welds but I believe penetration was good here. And the visual result will be hidden by the spindels to a degree ��
Almost done with the front axle!