Mule build

[Hybridyne]

And a few more pics

 

[OzFab]

It works

Awesome work

 

[itsid]

just one thing.. with a diff you should either mount the brakedisc to the diff-housing,
or add another for the other rear wheel.
Not utterly important since you got front brakes..
but still one wheel remains free to turn, and I don't think that's the intention

'sid

 

[Hybridyne]

The differential only allows mounting on one side for the sprocket. When the differentials where delivered one of them was damaged, I was going to return it so I figured I would try to split it in half like I heard you can do. I need to shorten one of the differentials so I figure why not split the one I am going to return. There are only 4 bolts holding it together and they are splined. It was clear to me the bolts where going to mushroom before they where going to release so I abandoned the idea of splitting it and trying to add a disk hub to the differential.

 

[OzFab]

The differential only allows mounting on one side for the sprocket.

That's not exactly true; you can mount to one side using the bolt heads & mount to the other side using the lock nuts...

You may have noticed, when you fitted the sprocket, that the case didn't split; that's because one side of the case is threaded, the bolts slide through one side & thread through the other; the nuts are only there as a precaution so the bolts don't come loose...

 

[itsid]

Allow me to show you a peerless 100 from Sister Keislers Dune Cat thread
View attachment 38289

As Tony said.. you CAN mount a disc directly to the housing.

'sid

 

[Hybridyne]

Guess that would explain why the bolts didn't press out. Will go back out and have another look.

 

[rmm727]

While you have it apart, can you take a pic of your front hub and how the disk rotor is attached? Great work on your build.

 

[whapit]

yes they do charge the battery, here is more info
http://atvconnection.com/forums/1-engine-problems/346700-110cc-basic-wiring-setup.html

 

[whapit]

white & black from cdi is your kill, just earth it

 

[Hybridyne]

Spent part of today designing shackles.

 

[Hybridyne]

Finished making shackle plates today and like the results!

 

[itsid]

me too.. well done

'sid

 

[Hybridyne]

me too.. well done

'sid

Vielen Dank !!! By the way My family is from Trier Germany.

 

[landuse]

Nice work

 

[itsid]

Vielen Dank !!! By the way My family is from Trier Germany.

Na dann, grüsse aus der alten Heimat

'sid

 

[Hybridyne]

Made a brake line Tee with mounting holes and tail light switch.

 

[Hybridyne]

Updated Mule Video

Took another joyride with the Mini Mule today. Tested the brakes, Throttle and transmission. Going to tear it down for final welding and a lot of olive drab paint.
Had an absolute BLAST and cant wait to finish the build!
Hats off to Dowies for designing such a GREAT Vehicle !!!
https://www.youtube.com/watch?v=1xqAQX1HU9I

 

[Hybridyne]

Video fun

https://www.youtube.com/watch?v=imNKh4i5my4

 

[DaiSan76]

Great build. I'd like to take that out in the woods and see how it does off road.