Trail Sport TS-500 Mini Bike

[bob58o]

It will fit like so

 

[bob58o]

Test.

 

[bob58o]

Pretty, Pretty, Pretty... Pretty Good.
https://m.youtube.com/watch?v=O_05qJTeNNI

 

[bob58o]

4 holes drilled.

It's close now!!

 

[bob58o]

Finished 1/4"

next

Dinner

then

5/16"

And

3/8"

 

[bob58o]

1 & 2

 

[bob58o]

3 & 4

 

[bob58o]

Crank output side

 

[bob58o]

Flywheel side

 

[bob58o]

My helper.

 

[chancer]

Really????????? Larry David??????????? Communist!!!

I unfriend you! and wish I had not told you about the Clamp!

By the way it would be cool if you polished that chunk of Aluminum!

 

[bob58o]

Really????????? Larry David??????????? Communist!!!

I unfriend you! and wish I had not told you about the Clamp!

By the way it would be cool if you polished that chunk of Aluminum!

Step 1.
Make sure it fits.
Check!

Step 2.
Put on TC and check sprocket alignment.
It is already heavy to the right side and might need to be moved over more.

Counter-sunk offset bolts if it needs?
New holes in original mounting plate?
If it needs to be moved too much, I'll need a new exhaust

Step 3.
See if NASCAR Ray or somebody with a band saw will cut it.

Step 4.
Padded shorts.

Step 5.
Polish ... Sausage.

 

[2SlickNick]

I know on one of my mini bikes I just cut the lower fin, I end up cutting off approximately 3 inches of the aluminum backing plate, and still no problems to this day with it.

 

[bob58o]

Really????????? Larry David??????????? Communist!!!

I unfriend you! and wish I had not told you about the Clamp!

By the way it would be cool if you polished that chunk of Aluminum!

Not a communist.

Not a socialist.

Not a capitalist.

Not a terrorist.

Not a Racist.

Not any "IST"

Too many "ISTs"

Not enough people.

I'm just Bob.

Lol
I am not a Role Model.
https://m.youtube.com/watch?v=nMzdAZ3TjCA

 

[chancer]

Not you! Larry David, Obama's new Golf partner.

Carry on, I still love you!

 

[bob58o]

So 5.4 : 1 with 0.9 : 1 ODrive from the TC. 4.86 High Gear.

55mph at 6500 rpm.

Something like 310 lbs linear force at launch (counting for 20% loss)

---------- Post added at 11:18 PM ---------- Previous post was at 11:16 PM ----------

Bike plus rider weight???
280lbs?

---------- Post added at 11:25 PM ---------- Previous post was at 11:18 PM ----------

2100 Rpm engagement is 6 mph
3100 RpM engagement is 9 mph

Maybe I'll try one of each spring???
Maybe that's a bad idea?

Cam probably has peak Tq around 3500 and peak HP around 5500???
Maybe shifted 1000 RPM higher???

---------- Post added at 11:49 PM ---------- Previous post was at 11:25 PM ----------

So many decisions to make.

Comet or Knock Off Units?
What Back Plate?
What DriveR springs?
What DriveN spring?
What DriveN Preload Hole?

Is 55 mph too fast?
Is 55 mph too slow?
Is 300 lb linear force too much at launch?

---------- Post added 08-25-2016 at 12:35 AM ---------- Previous post was 08-24-2016 at 11:49 PM ----------

Maybe swap the 10 T for a 12 T???
65+mph at 6500 RPM

35+mph at 3500 RPM.

 

[chancer]

Wow Max HP at 5500 and 55mph At 6500.

Sounds like it will just Pull and Pull and Pull!

 

[bob58o]

Wow Max HP at 5500 and 55mph At 6500.

Sounds like it will just Pull and Pull and Pull!

Just kinda guessing.

The engine pulled the buggy to 47mph
at 6650 rpm.

7.5 :1 with 16"

Going to try

5.4 : 1 with 14"????

Around 40% less total weight??

 

[bob58o]

So keep your filthy greasy fingers off my dry graphite spray lube you SOB.

Should have never mentioned it should keep grass off the bottom of a lawnmower deck.

Now I must buy more lube. NOT AS FUN AS IT MAY SOUND.

---------- Post added at 10:08 AM ---------- Previous post was at 10:07 AM ----------

FOR A TC,

Dry Graphite,
Dry Telfon,
Dry Moly????????

 

[bob58o]

Irish Soul Food??