wire thickness vs metal thickness

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frederic

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That welder has a 10% duty cycle, meaning that you can weld for 1 minute then have to stop for 10. If you're a new welder, this would be okay because you're going to stop after every weld to look at it and probably clean it up and clamp the next part of your project together.

Those of us who can weld, generally clamp the most to all of the project together then zap welds everywhere, flip it over and zap welds on the other side.

Just something to think about.

Also, with such a lightweight welder, you're more likely to get better quality welds on 16 ga steel using a .030 tip and .030 flux-core wire. The thinner wire has a tendency to make a smaller welding puddle but much quicker, which means with a slightly underpowered welder you can get nicer welds overall, to a point.

16 ga is about .06" thick, fairly thin stuff. For thicker stuff like 1/8" steel you might have to lay two beads, one on top of the other for full strength.

With welders, you get what you pay for. If you are going to be welding more than just one go-kart (i.e. other things), you might consider spending a little more and buying a "serious" used welder for the same money.

A Lincoln SP135 is a good choice... 135A 90% duty cycle and it does weld 1/4" plate just fine if you bevel where you're going to weld. AND it runs on a 120V 20A circuit, something typically found in or near a garage.
 

outoforderkarts

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if its something you are going to use a lot i would try to get something a little better...that machine is going to be frustrating. i would recomend a miller or lincoln 135 and i wouldnt use flux core unless i was out in a wind storm. .023 wire with a 75/25 shielding gas...you can weld just about anything with that set-up
 

Doc Sprocket

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A Lincoln SP135 is a good choice... 135A 90% duty cycle

I'm with ya on pretty much everything but this. I don't wanna sound like a schnook here, but I'm almost certain this machine does not have such a high duty cycle. Hell, the Power Mig 140, this machine's successor, (the 135 is discontinued) only has 20%...

Cheers! Chris
 

frederic

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I'm with ya on pretty much everything but this. I don't wanna sound like a schnook here, but I'm almost certain this machine does not have such a high duty cycle. Hell, the Power Mig 140, this machine's successor, (the 135 is discontinued) only has 20%...

Cheers! Chris

I had to look up the specs of the 135T to respond, and it has a 20% duty cycle at full power (90A) which would be necessary if one welds 1/4" plate. Chris is correct.

95% if what I weld is thinner (typically 1/8") so maybe that's why the duty cycle issue didn't occur to me. For thicker stuff I dig out my 170T which does 1/4" all day and night without getting warm.
 

Doc Sprocket

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Hey Fred- It takes a tough man to make a tender chicken... At least you found the specs, I didn't find them, which is why I didn't say "definately"! That 170 sounds juicy! Does the "T" designation refer to a tapped transformer, instead of a continuously variably supply? I ask because one machine I used to use (and like very much) was a SP125C if I remember correctly and the heat was completely variable...
 
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