Kenny_McCormic
Kartless....
Good info.
Try to "wait out" Harbor Freight on these engines... they usually put them on sale during a week or so each month. Get on their mailing list. For a BUDGET BEATER, keep a close eye out for old edgers, roto-tillers, or reel mowers with horizontal-shaft motors. I would recommend 3hp minimum, because although the stock B/S 2hp can propel a fat guy (ME) in a small kart (Treefrog) to just under 30mph, you'll want the starting acceleration of the 3hp. Big difference, as one has 33% more displacement.
If you DO have the money for the HarborFreight 6.5hp motor, you won't be disappointed, even running it box stock. Gear it to do 30mph @ 3600 rpm (calculator available in this forum/site) and it'll accelerate nicely. I have a kart geared for 38mph, and it's a bit sluggish off the line, but I'm fatter than most people here! With my daughter (100lbs) in it, the thing flies.