Ultralight Rev-Tri-Go-Kart build

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vlad

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Well.. if a part fails it's most likely too late already ;)
Those cost practically nothing, but I'm sure as soon as you and Pat get in contact he'll know what to do :D

'sid

I will then unbolt the whole thing and replace the failed part, with updated design. Should take about 15 minutes.
 

Poboy kartman

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Link to the website selling them would be good here. As in a few weeks of browsing ebay and internet I didn't see any.

Here's what I have been trying to get across. This is a cheap readily available spindle on my Manco. The offset is 2". By running a 1" square tube axle under the kart you are exactly at 1". Just looking at the pic- it's not hard to imagine that a wide range of offset could be achieved just by changing the location of the "U" brackets in relation to the axle. Also notice that the axle protrudes from the frame + the distance of the "U" bracket hole center- which all equates to lessen the amount of leverage exerted on the spindle pivot. Note the gusset- another major flaw in your design. Without some provision to carry the load in that direction- something is going to give.
 

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Desertduler

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My thinking exactly. And no- the steel plate is carrying the vertical load- the very force that heim joints are not designed to handle and one of the design flaws I am trying to get across. Your design is expecting the heim joint to carry a load 90° from what it was designed for. I can guarantee failure- the only question here is a matter of time. Personally, I think that would be very short.
:iagree:
 

vlad

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I guess those guys racing heavy lawnmowers on the same exact design - didn't know it can't work :)



http://www.g-team.us/Front_End/
 

vlad

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Poboy is right!
You do know everything!
Wait until those heim ends shear off at the threads.
Dumb.

I do know how to use google... Why will half inch steel shear off from 13 lbs load? My whole kart target is 100 lbs, front end gets 50. 25 Each side, 12.5 each heim joint... If I were a betting man I'd bet a lot that it'll last many many years.
 

Poboy kartman

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I guess those guys racing heavy lawnmowers on the same exact design - didn't know it can't work :)



http://www.g-team.us/Front_End/

Yeah- and I bumped into a guy wearing exactly the same shirt as me today. Except mine was blue and his was green. His was striped and mine was a solid color. His had long sleeves and a collar and mine was a T-shirt. His was a polyester blend and mine was 100% cotton. His was custom made and I got mine from Wal-Mart. His had buttons and mine didn't. Other than that- they were exactly identical. .....:thumbsup:
 

itsid

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I guess those guys racing heavy lawnmowers on the same exact design - didn't know it can't work :)



http://www.g-team.us/Front_End/

Yes, and you didn't noticed, that they changed the design in the very next picture again... I get that :thumbsup:


Okay, to be honest, there ARE heimjoints that WILL carry the load;
but you don't want to spend $120 on the two bearings, so I don't think you want to spend $40 for a single heimjoint ;)


From what I read, I understand that you are impressed by your own -what you think is- ingenuity.
in fact it's not, but that's okay.
We all have our fair share of brainfarts every now and then.

BUT, I think you should take a step back and think about this:
1) Why are people replying to my thread if they don't like my 'design'?
2) Why are they against my idea?
3) Why are those people on this forum in the first place?

ProTipp: answer them backwards ;)

'sid
 

machinist@large

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Pat, I know.. but it's just a ptfe pad, cut small grooves for the T-nuts and attach them with longer bolts, the ptfe pad will only act as a vibration damper once all bolts have been tightened down.
I'm also quite positive that you will not be able to crack the ptfe and end up with a sturdy system to mount 'whatever you want' in a non sliding manner ;)

the second link is just a catalogue of such sliding bearings in different sizes and with different flanges, nothing special.


That plastic is (well should be) ptfe.. the densest I know, that stuff isn't flexible at all;
It'll absorb some vibrations at best, but isn't going to flex enough to notice.

'sid

'Sid, you're on the right track with your ideas, but I have to point out some things....

The plastic is UHMW, not PFTE; Ultra High Molecular Weight I can remember and spell; the full name for Teflon is outside that...

UHMW has descent structural properties, which is why it's used in this case; Teflon does not. Teflon is so soft that all engineering applications are captured only; I've damaged (and scrapped) a 1/2" X 3" bar by squeezing it to hard just trying to get it out of the :censored: box it got shipped in....

Hm *scratching the ol' head*

I have some ptfe heat insulators (16mm round),
It cuts nicely, but I can't damage it with blunt force;
LD or even HDPE can be deformed rather easily
and even PEEK gives away much sooner than PTFE.

Since UHMW is nothing but HDPE with a higher molecular weight
[0,93–0,94 g/cm³ for UHMW compared to 0,94-0,97 g/cm³ for HDPE]
I think UHMW PE (shore D 61) still cracks way sooner than PTFE [2,1–2,3 g/cm³]
and it's quite sturdy stuff (shore D 72)
which is ported to the brinell scale in the range of copper

But to be fair, never had a piece of UHMW to play around with (or at least not that I know)

'sid

OK, are we talking the same exact material? The Teflon grade I've worked with in the past was mostly used in food processing applications; shavings were the same weight & consistency as Teflon tape and hasn't got a snowballs chance in :censored: of competing with PEEK in strength, wear resistance, impact resistance, etc. I could leave fingerprints in it if I tried; the only way we could avoid having to work with it was to "NO QUOTE" the part. My former employer learned that the hard way when he didn't listen to the machine dept., and just tried spiking his quoted price.....

As far as plastic's are concerned, PEEK is one of the greatest to machine of any I've worked with; milling it is very similar to aluminum. Drilling & tapping is more like copper, though, which means you have to pay close attention to the condition of your cutting tools....

UHMW is pretty friendly as well; it's down side is the same as Nylon. They're both hydroscopic, which means they can change size with the outside humidity.

I've also machined a lot of no name recycled material, that was just a drag, because you never knew what the next piece was going to be like....

I'm not sure about what you've got for your example of Teflon, but I managed to dredge out an old RFQ from an old job (~5 yrs. old) that was about replacing the wear pads in a similar cross section of 80/20, and it listed the pad matl. as UHMW....

Pat
 

vlad

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Yes, and you didn't noticed, that they changed the design in the very next picture again... I get that :thumbsup:
They have multiple designs. And I found a lot of go-karts brand using this design during my search.

BUT, I think you should take a step back and think about this:
1) Why are people replying to my thread if they don't like my 'design'?
2) Why are they against my idea?
3) Why are those people on this forum in the first place?

Oh, I know the answer. It's internet. Due to my job I spend about 16 hours a day behind computer and participate in about 20 different forums, dedicated to my hobbies, cars, etc.

Some of them are helpful, and some... This one seem to be a bit negative to those who don't want to build yet another copy of 70 year old steel frame kart.

It's been a long time since I've seen so many judgement on any forum. Really unexpected.

I guess Poboy Kartman would have a heartattack and prediction of fail in about 2 seconds of my Spyder spindle desgin, simply made out of 1/8 steel door hinges! Yet it runs for two years now, every summer day, with no problems. My new project will be desinged about 100 times tougher for half the weight.

 

itsid

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OK, are we talking the same exact material? The Teflon grade I've worked with in the past was mostly used in food processing applications; shavings were the same weight & consistency as Teflon tape and hasn't got a snowballs chance in :censored: of competing with PEEK in strength, wear resistance, impact resistance, etc. I could leave fingerprints in it if I tried; the only way we could avoid having to work with it was to "NO QUOTE" the part. My former employer learned that the hard way when he didn't listen to the machine dept., and just tried spiking his quoted price.....

As far as plastic's are concerned, PEEK is one of the greatest to machine of any I've worked with; milling it is very similar to aluminum. Drilling & tapping is more like copper, though, which means you have to pay close attention to the condition of your cutting tools....

UHMW is pretty friendly as well; it's down side is the same as Nylon. They're both hydroscopic, which means they can change size with the outside humidity.

I've also machined a lot of no name recycled material, that was just a drag, because you never knew what the next piece was going to be like....

I'm not sure about what you've got for your example of Teflon, but I managed to dredge out an old RFQ from an old job (~5 yrs. old) that was about replacing the wear pads in a similar cross section of 80/20, and it listed the pad matl. as UHMW....

Pat


that's odd..
really.

PTFE is always PTFE but not always the same of course.
(teflon is a brand name, not the best ptfe around said my plastics guru)
it comes (as all plastics) in slight variations from shore 65 to shore 72 for example, I got one of the highest rated because my whole head assembly relies on just the ptfe part, if that fails I'm screwed ;)
not much weight.. but I could position my head below the table by a cm or two.. and there lies some fatality in that.
Anyways, I always get my stuff at a local plastics company (reseller not manufacturer)
I can't recall the brand but it's labeled "machinable, food and chemical applications" or something along those lines.
Anyways, I also got the same part made from PEEK, it does the exact same job for me for almost twice the cost :D
I just noticed, that the PEEK part had a dent from my fingernail, so I assumed it's weaker than PTFE (no way I can scratch it with my fingernails..)

But you're right, it's nicer to machine than PTFE, but I need a tapped hole and I'm done.. so I haven't payed much attention to that in detail.

ALL PE materials are out,
since the part needs to withstand a certain amount of heat (the toolehead is for melting ABS.. so yeah ;)) and PE won't so I haven't had the need to have an identical PE part.

I do have some machined (HD)PE parts however and although they're good for what they are, they are crap compared to PEEK or PTFE.

Again, if 'your' UHMW is 'my' UHMW (PE and not some other more fancy plastic)
it should be closer to HDPE than to PEEK or PTFE.
But hygroscopic?? that makes me wonder ... HOW?
PE itself is hydrophobic, that's why freezer bags are made of PE mostly,
or what I often use: large plastic cutting boards,
cheap, reliable and in "butchers" versions thick enough for more serious parts :D
One might be UHMWPE but I consider it to be HDPE, although it beaves slightly different, but it has the same specific mass.. and frankly I don't care much ;)

to have a hygroscopic effect you would need to add talcum or something.
I can't imagine a reason why you would want that..
but I'm sure there are some that I just don't know of ;)

Anyways, HDPE (UHMW..) PEEK or PTFE, no matter what the pads are made of in that bearing,
if they do not withstand the load it's easy to make steel or aluminium pads,
since it doesn't need to slide much anyways ;)

'sid
 

Poboy kartman

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Yes, and you didn't noticed, that they changed the design in the very next picture again... I get that :thumbsup:
They have multiple designs. And I found a lot of go-karts brand using this design during my search.



Oh, I know the answer. It's internet. Due to my job I spend about 16 hours a day behind computer and participate in about 20 different forums, dedicated to my hobbies, cars, etc.

Some of them are helpful, and some... This one seem to be a bit negative to those who don't want to build yet another copy of 70 year old steel frame kart.

It's been a long time since I've seen so many judgement on any forum. Really unexpected.

Uh huh-:popcorn: It's all starting to become clearer now. ..:popcorn::popcorn:.....please ccontinue. ...Dr. Dwyane Dyer once said- " suppose we just gather up all those people who are causing you problems. .."

No - no not not no but hill no! This site is anything but that. Pull up your drawers your rear end is showing. You will never amount to the amount of intellect or experience in some of these members little fingers....You are not only full of yourself- but something best flushed.

So go on back to your cyber-world fantasies with "normal" forums- because we are as advertised here. We welcome all with open arms. We are here to help. But if you so much as step on a toe on a fellow member - I'll take you out....and you have- more than once.

So- ........:popcorn::popcorn::popcorn:
 

machinist@large

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that's odd..
really.

PTFE is always PTFE but not always the same of course.
(teflon is a brand name, not the best ptfe around said my plastics guru)
it comes (as all plastics) in slight variations from shore 65 to shore 72 for example, I got one of the highest rated because my whole head assembly relies on just the ptfe part, if that fails I'm screwed ;)
not much weight.. but I could position my head below the table by a cm or two.. and there lies some fatality in that.
Anyways, I always get my stuff at a local plastics company (reseller not manufacturer)
I can't recall the brand but it's labeled "machinable, food and chemical applications" or something along those lines.
Anyways, I also got the same part made from PEEK, it does the exact same job for me for almost twice the cost :D
I just noticed, that the PEEK part had a dent from my fingernail, so I assumed it's weaker than PTFE (no way I can scratch it with my fingernails..)

But you're right, it's nicer to machine than PTFE, but I need a tapped hole and I'm done.. so I haven't payed much attention to that in detail.

ALL PE materials are out,
since the part needs to withstand a certain amount of heat (the toolehead is for melting ABS.. so yeah ;)) and PE won't so I haven't had the need to have an identical PE part.

I do have some machined (HD)PE parts however and although they're good for what they are, they are crap compared to PEEK or PTFE.

Again, if 'your' UHMW is 'my' UHMW (PE and not some other more fancy plastic)
it should be closer to HDPE than to PEEK or PTFE.
But hygroscopic?? that makes me wonder ... HOW?
PE itself is hydrophobic, that's why freezer bags are made of PE mostly,
or what I often use: large plastic cutting boards,
cheap, reliable and in "butchers" versions thick enough for more serious parts :D
One might be UHMWPE but I consider it to be HDPE, although it beaves slightly different, but it has the same specific mass.. and frankly I don't care much ;)

to have a hygroscopic effect you would need to add talcum or something.
I can't imagine a reason why you would want that..
but I'm sure there are some that I just don't know of ;)

Anyways, HDPE (UHMW..) PEEK or PTFE, no matter what the pads are made of in that bearing,
if they do not withstand the load it's easy to make steel or aluminium pads,
since it doesn't need to slide much anyways ;)

'sid

'Sid, when I was in High School, anyone who was actually willing to work with their hands was never allowed into the "Sacred Classes" like chemistry; those were to be reserved for only the "ELITE" who were deemed to be the future leaders, as determined by the wall flowers in charge of a school that was scrambling to deal with graduating classes exceeding 50 students...

As for plastic grades, the failings could be all on my end; all I've ever done was read the grade on the tag as I either checked the shipment in, or glanced at the matl. list when I went to machine it....

I refuse to claim to be an expert, because I know I'm not; however, my personal experience has me asking questions, just so I can try to understand the side issues coming out....:surrender::surrender:

:thumbsup: :popcorn: Pat
 

itsid

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Oh, I know the answer. It's internet.
wrong answer.
You didn't even tried to answer the question...
I can tell that much.
Due to my job I spend about 16 hours a day behind computer and participate in about 20 different forums, dedicated to my hobbies, cars, etc.

Some of them are helpful, and some... This one seem to be a bit negative to those who don't want to build yet another copy of 70 year old steel frame kart.
Tell me about it, I'm a code monkey myself, my first ICQ number had 4 digits and started with 11...
So I think it's about fair to say you can call me oldfag.
And I've not only been participating in more than one or two forums in my life, I've ran four myself that took about 15yrs of my life.
And yes.. many many maaanyyyy knuckleheads out there,
And I can tell you:
I love this forum.
It's NOT about prejudice, it's about knowledge,
and well sometimes or another about safety.

Of course you can build a running kart out of matchsticks with just enough glue, and yes it'll work
until it rains, or you hit a curb...

We don't like people getting hurt around here, so we try to advice the safest way possible,
And believe it or not, we know most of the times, what can be considered safe and what NOT.

(ProTipp: that was a hint to answer the questions ;))

It's been a long time since I've seen so many judgement on any forum. Really unexpected.

I guess Poboy Kartman would have a heartattack and prediction of fail in about 2 seconds of my Spyder spindle desgin, simply made out of 1/8 steel door hinges! Yet it runs for two years now, every summer day, with no problems. My new project will be desinged about 100 times tougher for half the weight.


unexpected? Do not ask for opinions if you don't want to hear them!

And that thing would be considered a deathtrap yes.
Yes it works, it's all sunshine and violets in bloom... until you hit a curb with that matchstick.
Then it's more like blood and dog poop.

But you know what:
I give up:surrender:

Do whatever you think you must do, and I wish you the best of luck with that, really.
At least try to stay safe
(especially when this is for the kids and not your ego in the end.)

I'm outa here

'sid
 

Desertduler

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Safety first! Most certainly with children involved you must love your kids or else you would not be building this for them not many fathers would spend the time doing something like this for their kids.Kudos to you and good luck and be safe!
 

rmm727

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Vlad, Its YOUR project. You pay for what goes into it. Do it how You want to do it. I have seen those racing lawnmower front ends and some of them run 50mph with 50+ HP weighing a lot more than what our karts do. I'd copy it too. Good Luck.
 

DaiSan76

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Everyone drenching this thread in haterade needs to step back, breathe, and go have a beer. I can plop my fat 210 pound *** on my kids plastic power wheels toy and drive around on it. It has plastic spindles. A couple of little kids are not going to destroy half an inch of steel, and if they do hit something hard enough to break it, the least of their worries is going to be that spindle.
 

vlad

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Everyone drenching this thread in haterade needs to step back, breathe, and go have a beer. I can plop my fat 210 pound *** on my kids plastic power wheels toy and drive around on it. It has plastic spindles. A couple of little kids are not going to destroy half an inch of steel, and if they do hit something hard enough to break it, the least of their worries is going to be that spindle.

I was stupid enough once to let unqualified kid drive the Spyder... His dad insisted he has power wheels, so he knows how to drive. Well, kid wasn't in the least ready for faster car, real steering, and didn't know brake pedal exists.

He ended up hitting the landscaping wall with right wheel 5 seconds later. That bended the steering arm on that wheel and it took all the impact energy. Pounded it back to straight - Repairs done. That's how I know I need to make it not too strong and replaceable on this project :)
 
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