Remove Sprocket from Go Kart

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jcharles

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I am having trouble removing the sprocket from my go kart. I need to remove the sprocket to replace the brake. I took off the wheel and there is a piece that is infront of the sprocket. I tried using a puller to pull that off, but it won't budge. is there something i am missing?
 

jcharles

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The hub is what i cannot get off the axle. It has a keyway, but will not slide off.
 

kendelrk

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on the hub, make sure youve taken off the set screws, if you have and still werent able to get it off, take wd-40 and spray around it, and heat it up a little with a torch, then slowley and carefully hit the hub with a rubber mallet and it should start moving, its due to rust on the axle, when you put it back together, i suggest putting anti seize around out
 

kendelrk

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on the hub, on one side theres a smaller circle and has a space for the keyway, look around that circle and there should be an allen key screw that you need to take out
 

jcharles

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I looked at the hub all over and i didn't see a set screw anywhere on it. The flange of the hub is starting to bend when i tighten down the puller.
 

Russ2251

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Snug puller to the point BEFORE it actually starts bending flange.
Smack the end of puller (where wrench fits on) with a copper pipe and hammer.
Copper pipe is soft and will prevent damage to puller drive screw head.
It should move. Use plenty of oil. Soak overnight. Trans fluid works best.
 

jamyers

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If the exposed shaft is the least bit dirty/rusty/painted, take a flat file and clean it up nice and shiny, which will also highlight any dings or high spots that will cause problems once you get the hub moving.

If you don't see any set-screws or other tightening mechanism, then it's basically "rust-glued" itself to the shaft.

The above suggestions are good, here's the drill that's helped me recently -
Soak in penetrating oil for a couple of days (I love Kroil, but it's only available online), Put a puller on it and tighten down as much as I dare,
Heat the hub/impeller with a torch (not red-hot, but good and hot),
Spray the shaft with more oil (cools/contracts the shaft so oil can get in there),
Try tightening the puller again,
Hit the end of the puller with a large hammer (using the copper above is a great idea, don't want the hardened puller to send a chip flying).

If/when all that fails, go back to step one and try again in a couple of days.
 

jcharles

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Thank you to everyone for the suggestions. i will try these tonight and will also post some pictures.
 

jcharles

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I've attached some photos of the hub. I've tried all the suggestions and I still can't get it to budge. The only thing i haven't used yet is heat.
 

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Doc Sprocket

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Heat is your friend. What's more, rapid cooling is your best friend. Have a bucket of cold water handy, and heat that stuff up- nice and hot. Now, pour the water over it. The two metals will cool rapidly, (at slightly different rates). This usually is quite effective in breaking the bond between the metals that the corrosion has created.
 

jcharles

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How hot or how long do i need to heat the hub up for? Do i heat the entire hub or a certain part of it?
 

jamyers

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I've looked at your pics a couple of times, and finally think I know what you've got there. Looks like your hub is a version of one of these double-flanged live-axle hubs,

instead of the more common type that has bearings and goes on a single dead axle.

If you're sure that's what you've got, and the threaded shaft and the hub are two separate parts,

then I'd heat the entire length of that hub just shy of red-hot.
 
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jamyers

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Best way to heat it is quickly, the fastest way I know is to use an acetylene torch with a "rosebud" tip - that oughta heat the entire hub up in about 30 seconds.

If you don't have that, then use the hottest thing you do have. Main thing is to get it hot enough to expand / contract and make a tiny gap for the penetrating oil to get in there.
 

jcharles

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The hub and the shaft (axle) have to be separate parts don't they? If not, how would i ever get the sprocket off and replace the brake. That pic does look like the hub that i have.
 

jcharles

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Any idea where i can buy a hub like that? Just i case i ruin mine trying to get it off.
 
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