Pulsa Jet Flooding

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BCThompson1427

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The Pulsa Jet that is on my kids kart is dumping rather large amounts of fuel into the carb throat. I can look down into it and there is standing fuel. I have soaked it in a bucket of carb cleaner for a few days then blasted all the ports with carb cleaner immediately followed by compressed air I have also replaced the diaphragm. Can anyone tell me where that excess fuel is coming from and/or how to address the problem. Thanks in advance.
 

itsid

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if you look down into it, then you NEED to see fuel ;)
(that's the fuel reservoir, a tiny seperated section of the tank.. basically the fuel bowl on an ordinary carb)

IIRC the carb diagram correctly (forgive me since I cannot seem to find the manual on my drive currently so all info is from nothing but memory)

first check that you have not swapped the tubes they have two different length for a reason ;)
Make sure you heven't covered the breather holes wich sit in the flanges of the carb.
I cannot recall which one is the "uhh look we have a syphon" but basically once said is is locked and the vein is filled with fuel it constantly spills fuel into the venturi as long as there's fuel provided from below even if the engine is shut down.

I think there was another problem with these pulsa jets... IIRC as soon as the tank is airtightly sealed you coud either have no fuel whatsoever orrr worse, as soon as the fuel heats up (thanks to it being so close to the cylinder and exhaust)
it'll get pumped into the venturi just by sheer pressure in the tank (especially bad if the tubes are mounted the wrong way around, since not only the reservoir will be drained, but the whole tank!)

So, remove the tank cap and just cover the tank with some cloth and a rubber band to hold it in place;
if the problem's gone with such setup, all you need is a different tank cap (one that's not airtight of course)

'sid
 

BCThompson1427

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I found the culprit ! The diaphragm cover on the side was slightly warped and pitted. Took a flat block with some 400grit to it. Running like a top now.

Sent from my LGL15G using Tapatalk
 

itsid

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I dont see how a not sealing diaphragm cover could cause it to flood .. but as long as you solved the issue I don't mind really ;)

'sid
 

Hellion

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I've heard of this issue before wherein the diaphragm cover is not perfectly flat and doesn't seal well. The diaphragm membrane itself is paper-thin so it really cannot seal off minor gaps or irregularities between the two pieces.

It's a common performance trick with whole threads devoted to it... on some other forum(s). :arf:
 

Tom Knight

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I tee'd the fuel line just before the carb & ran a return line back to tank, same as your car. Saw that set-up on racing karts on utube.....
 
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