Predator 420 Hard To Pull, Sputtering

SquidBonez

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I can't see how those bearings would have had you feeling slop at TDC or BDC, but OH, DUDE!!!!! Go buy a lottery ticket right away, because your lucky star shined on you that the crank journal's undamaged. Those poor bearings are scarred up worse than my bod or my psyche!
Yeah even if this had nothing to do with the play I was feeling it's still great I caught it so early. Not trying to be out of close to $1000 this soon lol
 

Bansil

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The bearings are definitely scrap, but they don't look worn to cause slop, what clearance are they at? You can squish the plastic gage and not turn engine over, also never oil back of bearings or rod and cap surfaces at install, that could make it look like you have .002 or .003 less clearance and when engine warms up and oil leaves, you have too much clearance and you can spin a bearing.
Just info to teach you about building engines.
 
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madprofessor

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I've been using 1 quart of Royal Purple 10w30 synthetic.
Just went back looking for what you replied concerning break-in oil. I got it that you used Royal Purple's 10W30, but that's just oil, albeit very good stuff. Did you at least put in a break-in additive with it? Only believe in purpose-designed break-in oil myself (Royal Purple), but in lieu of that the need is still imperative for some kind of zinc-rich something during the initial period of clawing off metal until things seat.
BTW: Bansil, that's a good tip that I never remember to tell people about not oiling the back side of a rod bearing or the inside surface of rod itself and its cap where a rod bearing is used.
 

SquidBonez

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Got the new bearings in aaaaand it feels exactly the same as before. A bit of play at TDC/BDC. At least the bearings are nice and new. I made sure to not oil the back of the bearings as to not cause them to spin. I'm just gonna say screw it and run it. If it blows I can swap a lot of the parts stuff over to a new engine (pushrods, valve springs, carb, pipe, flywheel, etc).
 

madprofessor

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Okay, I'm really convinced now. Either.................
(1): There is no endplay of the rod/piston, but somehow the way you're trying to feel for it, pushing, pulling, shaking, whatever, is making it feel like there's a small motion somewhere, possibly the natural side2side of the rod on the wristpin. Or....................
(2): My favorite guess, not enough oil got splashed up to the underside of the piston in the beginning, and the piston journals for the wrist pin and/or the rod journal for it are slopped out, and the endplay is the piston jumping up and down on the wristpin and/or the rod.
NOTE: When installing the wristpin, it's best to turn the snap-ring gap 180 degrees to the journal edge's divot.
 

SquidBonez

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Okay, I'm really convinced now. Either.................
(1): There is no endplay of the rod/piston, but somehow the way you're trying to feel for it, pushing, pulling, shaking, whatever, is making it feel like there's a small motion somewhere, possibly the natural side2side of the rod on the wristpin. Or....................
(2): My favorite guess, not enough oil got splashed up to the underside of the piston in the beginning, and the piston journals for the wrist pin and/or the rod journal for it are slopped out, and the endplay is the piston jumping up and down on the wristpin and/or the rod.
NOTE: When installing the wristpin, it's best to turn the snap-ring gap 180 degrees to the journal edge's divot.
I did make sure the snap rings on the wristpin were facing away from the divot when I installed it, so that shouldn't be an issue. I might just be paranoid. I know for a fact the bearings were shot but again I think that was the fault of no oil + metal shavings. Only way to find out is to rip it. Worse comes to worse I blow this engine and swap the parts to a new one. Once the engine is running again I'll take a better video and see if you guys notice anything.
 

SquidBonez

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Ok so the engine is back together and is easier to pull over. Still trying to tune it to get it running reliably but I set the lash to 0.003 and it's been a decent improvement. It still occasionally rips the pullcord out of my hand but it's nowhere near as bad as before. Are these engines naturally harder to pull start than the 212 simply because of the added displacement?
 

madprofessor

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My understanding of basic physics says that even with very similar compression ratios, the more cc's you try to compress, the more work (harder pull) is required to do so. Did you ever read my post about "how much pullrope?".
Don't know about other people, but when I had lots of repeated snatchbacks of the pullrope with differently modded 212's, the revelation of taking a step back away from the engines so I could get a longer pull (4' instead of 3') let me never have a single snatchback ever since.
 

SquidBonez

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Well I finally figured out the issue. The reason it wasn't running right was because the cam would sit way farther back in the journal than it should, causing it to become misaligned due to the helical gear on the crank. Now why was it sitting so far back in the journal you ask? I think this might have something to do with it...
Screenshot_20210826-202022_Twitter.jpg
I have a lot of 420cc spares if anyone is interested...
 

madprofessor

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Recess is cracked all the way through, and the face is scarred up. What am I not seeing? Are you saying the journal on the end of the camshaft was slid all the way into the recess but should not have been? How could that happen?
 

SquidBonez

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X2...CRACK IS BAD...MMMKAY... :) ...but that would allow cam to move laterally?
I believe so. Because of the helical gears on the crank, if the cam is allowed to move laterally too far it causes the engine to fall out of timing. I believe the cam journal has expanded slightly due to the crack. And even if this wasn't the issue, it will certainly become one in the future. I'd rather just get a new engine and start over. All the expensive parts can be swapped over. And next time I will be breaking the engine in BEFORE modifying it.
 

Hellion

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Man, this is a sad sad thread. Sorry to hear such misfortune.


Were you running it with enough oil?
 

SquidBonez

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Man, this is a sad sad thread. Sorry to hear such misfortune.


Were you running it with enough oil?
Yep, made sure to. This build isn't over, just a minor setback. This is going on a custom frame which still is a long way off from finishing. Check out my other thread in Build Logs if you want to see what this engine was going on.

 
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