I have a two seater frame that I'm planning on making a live axle kart with since I got the frame from a friend who already cut the original dead rear axle off. I was thinking about using 3/4" steel for the axle, and fabricating the wheel hubs and sprocket hubs myself. First question, is 3/4" substantial enough to use as an axle, or should I go with 1"? Second, would a 3.5 hp be enough to move the cart? I might be able to get a larger engine from my friend, but the larger engine will definitely need work.
I too, would suggest a 1" axle, and an engine with at least 5hp for a two-seater. 6 1/2Hp is better yet.