I will likely gusset some areas near the control arms, not sure what you're worried about around the driver's seat. The car will have a "body", and yes, this will be street legal in the US.My spidey senses are tingling while looking at the thin-wall square tubing near the upper control arm mounts and around the driver's seat.
Not for street use in the US, correct?
As a NC state certified safety inspector, I must respectfully disagree with you. The thinwall tubing would not fly in this state.The same rules that apply to go-karts apply to cars.