My Manco

[Robs Manco]

Received the new ignition module, spark maker thingy from Amazon yesterday.
pulled the side cover off...lots of dirt fell out!
http://www.facebook.com/photo.php?pid=1587132&l=39849100a7&id=1277458090

Old module....no zap left in it.
http://www.facebook.com/photo.php?pid=1587134&l=eae4f6a356&id=1277458090
My helper cleaned the dirt out!
http://www.facebook.com/photo.php?pid=1587135&l=61cf676718&id=1277458090

Got everything put back together (and realized that I forgot to take more pictures )

A little fresh gas and a tug on the rope and....

http://www.youtube.com/watch?v=dZrksvo_6kA

Next...fix the throttle linkage (parts are on the way), new chain, clutch and sprocket. Fix a few flat tires and go have some fun

 

[Robs Manco]

Update for today....

Got the throttle connected. Bypassed the governer and now the gas pedal works as it should. Went for a spin around the yard and boy is this thing fast! Way faster than the kids can handle so I think a throttle stop (that can be removed quickly for a more exhiliratingly adult ride!) is in order.

Having a problem with the clutch...it buzzes and engages as I pull the rope (does not do this when it's cold, only when hot after it's been run for a few minutes). It also does this as I push the cart. Also found a dent in the sprocket (the chain flew off as I was sideways in a corner LOL!) I have a track graded around the fence on our property (2-1/2 acres). it's flat but a bit bumpy and there's a few soft spots.

Photos and video to follow.

 

[Robs Manco]

Throttle linkage kit bashed together with original parts and a bell crank I got off Ebay. Yes, the angle is a bit funky but it works and doesn't bind!

The uber-loose chain and clutch Tightening it any more and it won't fit (to tight). I plan on replacing the whole clutch, chain and sprocket in the near future.

http://www.youtube.com/watch?v=9ksSeVfiAi0

http://www.youtube.com/watch?v=mIeUdvYlthQ

 

[metalthrashinman]

How about simply removing a link or two from the chain? Shift the motor all the way back to allow for easy adjustment as it stretches...

 

[Robs Manco]

Shifting the engine...um, didn't know I could do that! Thanks! The chain has been broken a few times already....judging by all the spliced links. Also, the clutch wobbles around just a bit. I think that's what causes the buzzing noise.

 

[metalthrashinman]

Shifting the engine...um, didn't know I could do that! Thanks! The chain has been broken a few times already....judging by all the spliced links. Also, the clutch wobbles around just a bit. I think that's what causes the buzzing noise.

Get a new chain. Tractor Supply sells it in bulk lengths CHEAP, and it's easy to do...

Make sure the clutch is tight on the shaft, it should not wobble.

 

[Robs Manco]

The nut on the end of the crank is tight (not sure about the one behind the steering wheel though LOL!) Still wobbles. Feels like a bushing is shot. I planned on replacing it along with the chain and sprocket.

 

[Robs Manco]

Update, after a long hibernation. My old Manco runs like a top now. Been working on some Karts for the kids as well. Here's a vid of the track I built around the yard. Needs more work, but don't they all? http://www.youtube.com/watch?v=79eEEI0Ww14

 

[DVNDSN]

Heavy metal rake with some weights on it tied behind the gokart @ just above idle speed would smooth it out good! much like you see the people do on a baseball field...

 

[Robs Manco]

I have a tractor with a scraper (what I built the track with) my problem is getting it packed down. Soaking it with water helps. I need a lawn roller or something LOL!

 

[B.M.800]

Very cool track you got there.