So I’ve heard the 420 produces way more tourqe and is usually on heavy off-road carts, is it possible to do a clutch on something that makes that much power? I’ve been looking at it and I know the TQ for a 1in shaft is stupid expensive. And I’m also leaning towards the 420 because I can still warnty it since I won’t be doing anything to it. Unless of course I get bored of 13hp. I like the 212 because it’s so small but since I’m building the frame from scratch it’s not really a fitting issue.
The 420 does make way more torque. When you said 150# kart with 13" wheels I was thinking more along the lines of yard kart than off roader.
You'd probably be happier with a 212 and a torque converter than a 420 with a clutch. The torque converter puts you in a lower gear to start out with, and you'd likely get a better launch from the 212 than you would slipping your way through a centrifugal clutch with a 420. Once it was locked up though, the clutched 420 would take off like a rocket.
Although they do make Chinese clone 40 series now as well. Not as cheap as the TAV2, but definitely cheaper than a genuine comet.
Something to remember is that your top speed is limited by engine rpm as well as horsepower. A stock 420 will get you the same ~30mph top speed as a stock 212. Likewise, an ungoverned example of either will get you to the ~40mph range. The 212 is just way cheaper to mod when you get bored with it.
Don't get me wrong, I'm all about big engines, but staying within your $400ish budget, I think you'll get a lot more fun out of a 212. Save the 420 for a heavier kart. All that extra HP doesn't get you squat on a light weight kart except worn out tires.