Manco Dingo Better Ground Clearance

Kartorbust

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Number of years back, almost close to 20 years ago on Minibuggy.net one guy did convert a Dingo to be on suspension with a swing arm for the rear, double a-arm front suspension. He wanted to eventually put a snowmobile engine on it, but he never updated the thread when he did it.

That forum went dark a couple years ago. Might find the build if you look hard enough through Internet Archive. But you might be ahead getting plans from say Spider Karts.
 

l008com

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I'm very unlikely to ever actually do suspension mods to this thing. But a ground clearance lift and a rear axle upgrade and SOME kind of reverse are hopefully in its future.
 

Kartorbust

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Depending on what you are doing, could recommend a Trail Boss 350L 4x2 ATV gearbox. They have a hi/lo/neutral/reverse. If you get a 94c Duster and you get the gearbox with the Polaris driven pulley, I believe your belt ratio will be 1:1 when its fully opened, may need to adjust the duster engagement to make sure it works properly.

The High range for the gearbox is approximately 3.5:1, Low range is about 6:1. Reverse I don't remember off the top of my head. Would allow you to run a smaller axle sprocket.

If you don't want to go that route, the Blast LED one is just simple FNR with an internal reduction of 2:1. Can get it option to handle a 3/4" or 1" bore diameter driven clutches, such as the Duster and Comet 700 series.

 

l008com

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So the solution to my ride height problem is essentially solved... learn to weld and adjust the front "suspension" mount points and put some kind of spacer between the frame and the rear axle mount points. And possibly bigger tires, but also possibly not.

Now on to that 350L gearbox! Where has that thing been half my life! Since I first got this kart back in 2002 or something, it was immediately apparently that it needed reverse. But those forward/reverse golfkart gearboxes were too expensive so I never got one. Also back in those early days, I was cutting trail in some pretty extreme terrain. The machine was really lacking power, so I replaced my driven pulley with a larger one, got a larger belt, and that gave this thing a much lower gear ratio that made it a lot easier to do extreme hill climbing with. But it also greatly limited the top speed because the drive pulley could longer "max out" the driven pulley.

Then years later, I bought my own house. I keep the kart around but I never use it except once in a while screwing around on streets in the snow. But I'd like to use it more. It became apparently me that what I really needed was a hi/lo/reverse transmission, but I could never find one. But this is it!!! This is more important that the lift :D

I was actually thinking about getting one of those 5 speed transaxles from a riding mower, and running the torque converter into that. So I could have a super low range, low range, 1:1, and an "overdrive", and reverse. But that would be very complicated and expensive and a simple hi/lo/reverse unit like this is sooooooo much of a simpler install for almost the same amount of usefulness.

So the newest ones I'm seeing are 1993, nobody makes any gearbox like this anymore? Or even, somewhat recently? This would be absolutely perfect on a Dingo. I probably wouldn't even bother to upgrade the 169cc motor. Who needs it when you have that gearbox plus a torque converter. And I love that it has lower gear ratios so I could run a much smaller axle gear, thats another huge benefit. Can you still get parts for these gearboxes? So one might rebuild it and hopefully have it last another 30 years?
 
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