Looking for advice on build/rebuild.

Kykarter

New member
Messages
5
Reaction score
0
Location
Western Ky
First off, I’m halfway mechanically inclined, I also have access to most regular shop tools and I can weld/have welders in my shop.

I caught what I thought was a decent deal on a mini buggy. I never had one as a kid, so when I found an adult size buggy that my 6’+ 300lb body could fit in, I jumped on it.
I’ll try to post pictures to show what I have, but it looks like a standard run of the mill mini buggy. All I really know is the engine is made by Howhit.
The story behind me getting it so cheap is that the previous owner let a friend work on it to “clean the carburetor” and someone along the way got mad and cut all the wires, stole the gas tank, and took some cables.

What drew me to this forum is my complete lack of knowledge on these things. I was thinking of buying a predator/Duromax type engine and throwing a torque converter and going from there. My goal is just to be able to ride with my stepkids around a few trails, nothing crazy, just something to play around on that doesn’t require payments. I’ve just gathered that the torque converters on some of the machines don’t like hills, and a friend of mine suggested reworking the engine that’s on there, but the wiring is pretty much junk and I’m intimidated by it.

Any help/advice would be great, and I appreciate it in advance!
https://i.imgur.com/0JKPOtM.jpg
https://i.imgur.com/btaL1oX.jpg
http://https://i.imgur.com/btaL1oX.jpg
http://https://i.imgur.com/sbTq5I1.jpg
http://https://i.imgur.com/KVJp5Qm.jpg
 

Karttekk

Well-known member
Messages
2,021
Reaction score
729
Location
Elizabeth, PA
That looks to be a basic GY6, 150cc engine. Cam & rockers are pretty clean. I wouldn't go the Predator route. More trouble than it's worth. Look for a complete generic wiring harness since those engines have electric start, charge coils on the magneto, electric chokes, voltage regulators.

Here is a 150cc shop manual for an American Sportworks buggy to give you an idea what a GY6 is. https://americanlandmaster.com/pdfs/LUTV/150cc-service-manual-14589R4.pdf

Here is a parts manual but you'll have to compare it with what you have & try to match up different components. Could be a long road ahead but these should give you an idea on where to start or what you need to do. Find out more about what brand that is and look for any documentation you can come up with.

https://americanlandmaster.com/pdfs/gokarts-minibikes/model-7150/7150_7150_Parts_Listing_14568R6.pdf

---------- Post added at 09:06 AM ---------- Previous post was at 09:01 AM ----------

Something like this might work.

https://www.ebay.com/itm/BUGGY-WIRI...-QUAD-ATV-GO-KART-KANDI-GO-KART-/182535749915

---------- Post added at 09:22 AM ---------- Previous post was at 09:06 AM ----------

See if it matches up to one of these Yerfdog karts.


https://www.bmikarts.com/Yerf-Dog_ep_44-1.html
 

Kykarter

New member
Messages
5
Reaction score
0
Location
Western Ky
I’ve found out that it is a Baja Dune 150.
Is there any good instructional videos of one being rewired? The only videos I’ve found are of scooters. Also, is there supposed to be a filter or anything on the housing that covers the CVT?
I’ve got all the cables and a new wiring harness on the way.
 
Top