homemade gas tank

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redsox985

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As far as the welds go, the proof is in the pudding. Clean it up, weld a bung hole on it or whatever you're going to do, fill it with water, and touch it up where it leaks. No need to speculate, just test...

Do NOT put fuel into it unless you're absolutely finished welding on it. Once the vapours are in there, you're dancing with the devil!

Just watch the fire shoot out the bung hole as it rockets across the garage.
 

r97

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ok, well i welded up the rest of the tank as best i could, then filled with water, it has maybe 8 or so very tiny leaks, so not bad! but i have now spent like 8hrs on it, and it might be worth trying to prevent it from rusting. my parents said they would split the cost with me, so that puts me at like 15 bucks for getting it sealed, not bad!
 

r97

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ok, well as long as i can get these pinholes sealed up it will be no problem! only 3 of the pinholes are actually somewhere where i'm concerned about hoe it looks, so the rest just need to get patched, and won't need to be ground down so much.
 

r97

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ahhh :furious2:! well I accomplished 3 things today.
1. got myself freezing cold.
2. made the tank look worse.
3. somehow i managed to get MORE :censored:ing leaks .....
GRRRRRR.....
 

mini chopper

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hahaha just keep working at it, you'll get it eventually..... what are you using? mig tig stick? fluxcore wire? if u need any help let me know
 

r97

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to tell you the truth i have no clue how its leaking. and i'm using flux core which makes it even harder to see where the holes are, and i'm using metal that was 22ga before it got sanded ect, also my welder is rated at 18ga.......

as for being cold, i was fine most of the time but at the end i used the bench grinder (may i add the bench grinder is bolted to nothing so i have to chase it around the garage...) with the wire wheel and no gloves, and it got cold from there.

i know i will get it eventually (assuming i don't run the tank over with a truck first...), but its just an on going process. weld, weld weld, feel like making progress, then burn huge hole, find tons of tiny holes, cant get an arc going anymore, patch everything, grind stuff down, sand it, repeat 5 or six times, several hours later, looks good, bring up stairs, fill with water, then decide it would work better as a strainer, and finally realize you cant mark the holes very well, you have to do your homework, its 8:00pm and your haven't eaten yet, and that you have school tomorrow that you must go to, but know you wont learn a ting and may possibly die of boredom (literally you should have seen the smiley face i drew during ALL of math class today.....)


i'm seriously considering grinding everything off and starting over again.
 

Doc Sprocket

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Yeesh... Can I suggest you re-do with some better metal? Forming a cylinder with 16 or 18ga may be too tough, but you can probably cheat. Maybe see if you can find a section of pipe or something to begin with? Perhaps an old steel fire extinguisher? There's gotta be a way for you do do this without so many trips to the asylum...
 

mini chopper

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yeh and using flux core makes it harder because it burns through it easier, if u ever change your mind, let me know and ill weld it up in a day and ship** it out nice and shinny and leak free!:thumbsup:


EDIT** sorry bout that guys lol
 

r97

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did a bit more work today, i welded up all i could tell might be a hole, then filled with water, i have a small leak on either end of the seam, and then one leak on either side piece. that said i haven't ground down the welds down yet, hoping to end on an OK note. i'll grind those down tomorrow and patch up the leaks.
 

KasalmoR

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One question- Is it necessary that you grind off the welds? I think they wont be a problem as long as it is not leaking. Just put some primer or paint so they do not rust and use it that way. Am I wrong?
 

KasalmoR

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Yes. What I mean is if you don't have problem with the look you can leave it that way. There will be no harm if welds are not smooth.
 

r97

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i know that, but i want it to look nice!

on another note, i took all you guys advice and scraped the old tank. Then spent few hours bending some 16ga sheet to shape with some pipe, a few clamps, scrap wood, a hose clamp, and the hammer. once i had the main part all tacked up i welded the inside, and outside of the seam. then i cut out the sides and welded them on(without burning through once!). after i has finished i hit it with the wire brush on the bench grinder and got all the welds looking shiny, all the welds turned out nice and are good solid beads! i look ed it over, didn't see anything, then before drilling a hole in the top i filled the sink up and dunked it in, no bubles! i mean none! then i drilled the hole in the top, filled it up, let i sit for a bit, no water!!!!!!!!!!!! i got the second tank on my first try!

p.s. you guys don't want to see how ugly the other tank is now!:ack2:
 

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devino246

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Sweet! Now your could either: A)Leave it be and paint it. B)Cover the thing in bondo to smooth it out, then paint it. C)Take a chance on grinding the welds down smooth, and paint your perfect tank.
 

daniel7250

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Thats actually pretty nice r97. although i would have mad the end caps inside the actual cylinder so its nice a smooth ;)
 

r97

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thanks! i thought about putting the ends in, but decided it would be better/easier to do it this way, and i thought both would look good.

devino, it looks nicer in real life, and i'm pretty happy with all the welds, in-fact i kinda like the look of the welds. with the saying "don't mess with success!" in mind, i'm going to paint it as-is. now i just got to weld on the place for the cap, and a nut for the fuel line.
 

robotmickey

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If you drilled the hole for the cap, before you paint it you should dunk it in a bucket of water and then pressurize it to see if bubbles come out. When I made mine, I dunked it and didn't see any bubbles, but once I pressurized it, they came out from all over the place. You can pressurize it with an air compressor or just dunk it and blow into the hole.

Looks nice.
 
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