Help with wiring diagram

Status
Not open for further replies.

rockykarlos

New member
Messages
5
Reaction score
0
I guys, im currently making my own electric kart for my kid and here's the setup.

500watt motor 24v
2X12v battery
500watt controller
foot trottle to fit controller

anyone have wiring diagram already with this kind of setup,

Id'like using a reverse switch using a relay.

ill get some photos soons ! Projet looking good !
 

Standard issue

New member
Messages
24
Reaction score
0
Electric scooters are a good thing to look at when building a light duty kart. Most of the parts will carry right over to a 4 wheel kart. I, for example, started with a 250w 24v scooter, hacked off the back half, and welded it the front half of the "itzy bitzy" frame for which free plans are available. I ended up with a reverse trike and I didn't have to design the motor, brakes, etc since it was already done. If you want reverse, you'll need belt drive as it'll allow the wheel to turn fwd and reverse as opposed to a bicycle style freewheel. a fwd/rev switch from a power wheel will easily carry 30a at 24 but make sure he doesn't touch it while moving or goodbye controller.
Since you'll probably be using mechanical brakes, you'll want a way to shut off the controller if brakes are applied while throttle is also being applied. Scooters have a special brake lever for this with a switch but I'm not using a scooter controller. I used a spst relay with one coil wire going right to the neg terminal on battery and the other to a throttle button, then to the brake lever button (drilled hole in brake lever and inserted a small momentary switch tthat's pressed by the lever). For the relay to switch on, the throttle butted is pressed and the foot is off the brake. Braking will break the circuit going to the relay and turn off the controller. II'mgoing to do a write up soon if that ddidn't make sense...
 

itsid

Moderator
Staff member
Messages
11,563
Reaction score
238
Location
Ruhrpott [Germany]
I assume it's the small YC 31 controller or at least something close..
the one you find on those 350-1000W electric micro scooters?!

then maybe this helps a bit

'sid
 
Status
Not open for further replies.
Top