Be carefull, be very, very carefull...
The biggest thing is to take it easy; I had a couple of coworkers once who made way to much extra work for me when they did things the cave man way....
They were trying to open up a 90:1 worm gear reduction box because they thought it had bad bearings on the worm wheel/ output shaft. They didn't see any screws or bolts holding the side cover in place, so they (being the geniuses they were) assumed the case must be pressed together.
When the shops 6 ton compound mechanical arbor press wouldn't touch it, they got the really great idea to throw it in the shops 200 ton stamping press. (I was still in tool & die at the time). Roll it over, lower the ram a little, roll it over, lower the ram a little.... You get the idea.
When the side finally gave up, the entire shop heard it. That's when the


idiots finally figured out that the 1/2" wide piece of circular plastic on that side of the box wasn't a gasket of some kind, it was simply a trim piece to cover the 12" dia. by 1/8" thick snap ring that had held the side cover in place. I wish I had pictures, but this was back when a cheap digital camera was 2 to 3 times the price of a good film camera.
After the bosses read them the riot act, I got stuck with trying to pick up the pieces. Several hours on the phone showed that the only parts available were the bearings, seals, and the correct lube; new cost to replace the old unit was about $4,800.00 with an 8 to 10 week delivery.
After removing the snap ring, I was able to get the outer piece out of the case intact. It then became the hairiest braze welding job I've ever performed. Fortunately for me, the same thing that gave me some leeway was the same thing the first two

couldn't seem to understand; the ability to adjust the preload on the bearings using shims.....
The last time I saw the machine was about 3 years ago, still running strong.....
Now, back to the scheduled thread....

