You guys have to think beyond the comet 30/40 series.
The VAST MAJORITY of torque converter/CVT clutches have tapered shafts. ATVs, snowmobiles, UTVs, golf carts, etc.
Granted, most of them also have splined shafts on the driven pulley, but a lot of them can be mixed and matched with some research. You could also have the splines bored out of the driven and a keyway broached.
---------- Post added at 10:49 AM ---------- Previous post was at 10:47 AM ----------
Or could pull the crankshaft out and have a machine shop make it normal ? If there is enough room to do so on the thin side of it.
Yep. You could get your crank turned down to 1" with a keyway.
The problem is most go kart torque converters will self destruct long before that engine runs out of revs, and a 40 series wouldn't handle the power anyway. You'd be better off finding a snowmobile clutch that will fit, and either using the snowmobile gearbox, or modifying the driven to work with keyed shafts.