I don't think a calculator exists for a kart/buggy with TC and another jackshaft.
Poor mans way to raise the engine..... 4x4 wooden blocks.
---------- Post added at 11:23 PM ---------- Previous post was at 11:18 PM ----------
https://www.youtube.com/watch?v=BF6p5GHuHaI
---------- Post added at 11:36 PM ---------- Previous post was at 11:23 PM ----------
I wonder if an angled motor mount would give you the clearance to clear to jackshaft. 15 degrees is common. If you measure from the front of the motor mount to the shaft on the TC backplate, I can figure out how much room that would give you.
Are you trying to raise the engine and use both jackshafts?
Or replacing the 3/4" jackshaft with a 5/8" and putting the pulley from the TC on the current JS?
Or getting a 3/4" pulley and using only the existing JS?
I'm trying to help but cant figure out what you are trying to do? Maybe you are just trying to figure out what you want to do? Not sure the order of the videos...
Put the engine up on blocks and raise it up.
People used 2x4s to riase minibike engines with TC clearance issues. Wood has to be as good as rubber right??
---------- Post added at 11:38 PM ---------- Previous post was at 11:36 PM ----------
That JS doesn't spin correctly. Whats up with the bearings?
https://www.youtube.com/watch?v=eSqIS2fuGQ0
---------- Post added at 11:39 PM ---------- Previous post was at 11:38 PM ----------
Can you drill new holes in the motor mount?
---------- Post added at 11:45 PM ---------- Previous post was at 11:39 PM ----------
So to me the two simplest (cheapest) options (if committed to using the TC).....
Drill new holes/slots and mount the engine to the front of the mounting plate. The clearance I saw in the above video is fine. You should try to slot the holes so you can adjust the chain tension. That will probably be an issue. Cant move the JS back, cant move the engine forward. It will be a really short chain without the ability to adjust the tension.
Raise the engine. Steel tubing bolted in is much better than wood. I used a hunk of aluminum for the minibike. It was kind of expensive.
If you do either of those and use both jackshafts... I'd get new bearings for the 3/4" JS.
Raising the engine is the better option, in my opinion, because you'll still be able to adjust the chain tension.