Found the perfect welder! #7

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oscaryu1

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Hehe, how many miles are we overdue? :p

Speaking of CV joints, the 88' Camry went 50,000 miles + on a split CV boot. Found out when removing driveaxles!
 

kibble

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The front right side of my car just started making a clanking sound coming from the wheel when I turn or go a certain speed. I think my axle and cv's need replacement. :mad2:
 

oscaryu1

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Haha, let's just say, when removing the driveaxles, the Haynes manual SUCKED :D
 

oscaryu1

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Woot, went out and bought some "flat" square tubing...

2 .8mm/.035" "Innershield" "No gas flux cored" welding wire :)

And a Ryobi 4 1/2" Angle Grinder ($29.97) and 6 metal cut off circle things :p

I can weld zinc plated things, correct? Just don't breathe the fumes?
 

newrider3

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Where did you get the tubing? I went to a local steel supplier today and got two 12 foot pieces of 1/8" wall 1" square tube, cost almost $62.:furious2:
 

AutoMX

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lol wow the metal supply place i went to this weekend sells 10 foot 1" square tube (16 gauge) for $15 each (that was $10, less than a year ago by the way, crazy)

a home depot type place is NOT gonna be cheap but you can probably swallow the extra cost if its just 1 piece. any more and the stuff is gonna burn your wallet.

china is killing steel prices. they buy steel from us and resell it to us at many times the price in either tubing or in cheap goods like machinery or motors. sure the clone motors are cheap, but you pay many times the difference in steel and other materials.

buy lincoln or other made-in-USA welding wire, not only is is helping the US but it's 1/3 cheaper then HF's stupid chinese wire. ($10 compared to HF' $15)
 

oscaryu1

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Tubing? I dunno :p It was like 3-4 feet for... $6 or $8?

Home Depot o' course. Harbor Freight is a long way from here (1 hr drive) and have no idea where Lowes is.

Heh, I heard HF welding wire is crappy. I'll stick with Lincoln's Innershield :)

Planning to use the grinder and cut the frame in half, cut the square tubing into 1ft. lengths and extend the frame (it's TINY!)..

Then work on the motor mounts.
 

fluxcored

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Oscar, grind off as much of the zinc layer - close to the weld - as you can and weld in an open ventilated area. I nearly died of zinc fever a few years back.
 

kibble

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Technically, it's not only the zinc fumes you shouldn't be breathing in. You shouldn't breathe in any fumes at all, but zinc is pretty bad stuff. :sifone:
 

AutoMX

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to stretch a frame, dont just cut it off at a 90 degree angle, overlap the pieces by cutting maybe 2" down the length of the tubes on either side (so the bottom leftover U shape locks together with the top upside down U shape) then weld all the seams. the result should be like 2 of the L shaped tetris pieces locking together.
 

oscaryu1

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Kk, fan, grind... ect.

Well, I think I've found out who I was! :D

"Messy but [I think] strong".

I welded the minibike frame today. Very messy. But it wouldn't break when I hopped up n' down on it.
 

sayre315

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when welding would it be alright to have the fan blowing torwards you
because it gets REALY HOT here in the summer and i usally have a fan aming at me
 

AutoMX

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nothing wrong with it as long as you stand in front of the fumes, not downwind (obviously). i instinctively dont breath while welding and that helps keep me from going welder-happy and blowing it up i think. and it keeps me cancer free lol
 

AutoMX

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not really, just rub the metal together fast enough and it will just fuse, welders are for lazy people. :thumbsup:
 
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