Engine "dead heads"

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DougKearley

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B&S 13hp Vangaurd motor will not complete one revolution. Can turn by hand(both directions), but when piston gets to top of stroke engine seems to "hit" stop point and will not go any further. Connected to Endress generator. Removed spark plug (some carbon build up) and rocker arms. Have not started engine in 1 1/2 years, but never had any trouble after using through two hurricane hits. Does this engine have steel sleeve inserts at pistons, could it be rust problem at top of piston stroke? Any help appreciated!
 

Russ2251

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Best advice is to pop the head and look around. No shortcuts here. It is Dura Bore (cast iron sleeve), rust is no big deal but must be cleaned up before spinning over engine.
If no problem up top, then all you've lost is a gasket or two.
Sounds like a stuck valve. Easy fix.
 

Russell ATV

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Best advice is to pop the head and look around. No shortcuts here. It is Dura Bore (cast iron sleeve), rust is no big deal but must be cleaned up before spinning over engine.
If no problem up top, then all you've lost is a gasket or two.
Sounds like a stuck valve. Easy fix.

Definitely sounds like a stuck valve. If it is a valve, then you could take some compressed air and shot it into the spark plug hole and see if you get the air out of the exhaust or intake (assuming the rings still can hold some compression).

Bad news though as the other Russ points out, no matter what the problem is the head must be pulled.

Russ Barrow
Russell ATV
 

DougKearley

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Thanks two Russ's, just wanted to make sure engine had no built in lock-out safeties or other gizmos that might be causing this. Both valve spring assemblies seem to be fully retracted (same height), wouldn't one spring be more compressed if valve was stuck? Can push both springs down and they seem to return okay. Am going to pull head first chance and will post results. May be couple of days.
Thanks again,
Doug
:cheers2:
 

DougKearley

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The following is response from Briggs & Stratton . Good reading? I'm not too impressed with expert response.

Later,
Doug

Thank you for your inquiry. I sincerely apologize for the delayed response and for the problems you have experienced with our product. The camshaft has a compression release mechanism that if not overcome, will cause this symptom. We have found that most of these issues are related to incorrect valve settings. Typically, a few things can cause what you are describing.

To repair, try the following:


Re-check the valve settings. Keep in mind that the piston has to be a 1/4 past Top Dead Center on the compression stroke when setting the valves. The best is to set the exhaust valve to the minimum tolerance to give you maximum lift (to get the most compression release). If you have 2 pistons, the process has to be repeated for each set of valves. For more information, please view Servicing The Valves.

Check the head, valve guides, camshaft, and tappets (If equipped). Replace as needed. This is a last case scenario. Because you will have to open the engine to get at the camshaft, you will greatly benefit from the help of a registered Briggs & Stratton dealer on this particular repair.
If none of the above suggestions work, I strongly suggest consulting a Briggs & Stratton Authorized Dealer located in your area. Keep in mind, your best source of information regarding any engine concern would be a Briggs & Stratton Authorized Dealer. Your Briggs & Stratton Authorized Dealer has all the information relating to Briggs & Stratton warranty, replacement engines, short blocks, parts, pricing, service/repair, specifications, etc.
 

DougKearley

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This cylinder is at a 45º angle on this set up and when I removed the head there was a build-up of carbon and rust at the bottom side of the head, between the valves. Dry rust was very apparent (vacuumed it out) so I guess rust build up can be a problem if engine is not started on a periodic basis. Nothing wrong with valves, cylinder walls looked fine, and very little wear on any of the parts. Cleaned up head, very top of cylinder wall and spark plug, put everything back together and started on the second pull. Left running (no smoke - engine has never used oil), plugged in a couple of saws to check out generator and was very pleased with results.

Although rust was very apparent, I think the main problem is carbon build up. Is there anything I can do to minimize carbon build up or should I just clean up after extended use? Engine had run continuously for 4 weeks when new and another 3 weeks a year later. So I would say it had around 1300 to 1400 hours of run time.

One other note: Couldn’t sleep so started working on this at 2:30 am and finished about 5:00 am, but didn’t start until wife woke up around 8:00. After everything seemed to be okay, had a good two hour nap before going to work at 1:00 pm.

Thanks again,

Doug
 
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