Dirtbox Venom mini-buggy upgrade/rebuild!

Status
Not open for further replies.

mysteryboy28

New member
Messages
1,582
Reaction score
11
Location
Lansing, MI
most of the holes drilled for the engine mount to the frame. will add a couple more at the high stress points (jackshaft and motor areas). finished up the tank. cut mounting bars for the tank. threw the motor and airbox on for a mock-up to make sure everything was spaced out well, and had plenty of ventilation.
 

Attachments

  • IMG_20130212_024134.jpg
    IMG_20130212_024134.jpg
    99.7 KB · Views: 45
  • IMG_20130212_024207.jpg
    IMG_20130212_024207.jpg
    88 KB · Views: 49
  • IMG_20130212_024302.jpg
    IMG_20130212_024302.jpg
    92.1 KB · Views: 43
  • IMG_20130212_024438.jpg
    IMG_20130212_024438.jpg
    83.2 KB · Views: 41
  • IMG_20130212_024519.jpg
    IMG_20130212_024519.jpg
    93.2 KB · Views: 54

mysteryboy28

New member
Messages
1,582
Reaction score
11
Location
Lansing, MI
spent tonight sorting out the gear box. the guy i bought the sled parts from delivered everything in a million pieces. so since i didn't take it apart - i was clueless how it all went back together. lol. i think i've got it figured out though, using the 2 jackshafts as guides to hold the gears in place i figured out what went where, and even got the mechanics of it working so that when i shifted the forward/reverse gear lever - the chain started going in the opposite direction. yay! i will be consulting an actual parts diagram to be absolutely sure. the diagrams usually show you where things go. there were a few washers that seemed like they could have gone in a couple of different spots, and a large spring that rested on a rubber seal that seemed like it should have a stronger base than just rubber.

drilled the last 4 holes to mount the engine mount to the frame, adding more support near the jackshaft and engine areas.

also got the fuel tank mounting bars mostly welded on. once things are mostly done on the buggy i will be flipping it on it's side and doing any welding i couldn't easily get to when it was upright. not really fun to have welding sparks land all over you while you climb under the buggy. i've had a few sparks actually land inside my ear canals, sizzling and causing some pain. yeah, that can't be good. lol.

kids and cold weather this weekend, so work will commence on monday when it's suppost to get up to around 40 degrees. :wai:
 

Attachments

  • IMG_20130215_025825.jpg
    IMG_20130215_025825.jpg
    96.2 KB · Views: 29
  • IMG_20130215_035352.jpg
    IMG_20130215_035352.jpg
    87.6 KB · Views: 17
  • IMG_20130215_035627.jpg
    IMG_20130215_035627.jpg
    108.7 KB · Views: 21

greaser

new here
Messages
126
Reaction score
0
Location
moose lake mn
Ouch sparks aren't good for the ears or at least that's what I hear. Ahahahahaha I know that was blade but I couldn't help.myself.
 

mysteryboy28

New member
Messages
1,582
Reaction score
11
Location
Lansing, MI
newest addition to the family. only cost me $150. 110v, 100amp, can weld aluminum! came with a nice small Co2/argon bottle, and a single meter pressure regulator that monitors tank pressure. guess i'll have to wing it to dial in the hose pressure. if anyone has some pointers for that - let me know! the guy i bought it from said to turn on the gas so that it blew lightly on my hand...
 

Attachments

  • IMG_20130217_131006.jpg
    IMG_20130217_131006.jpg
    97.2 KB · Views: 26

exenos

Project Nut
Messages
1,217
Reaction score
0
Location
Ontario, Canada
Can I say finaly? It's been killing me to see these buggys being built with flux core. Youtr going to love that mig.
 

mysteryboy28

New member
Messages
1,582
Reaction score
11
Location
Lansing, MI
Amen to that!

debating on biting the bullet and picking up a real dual-guage regulator ($35 at HF, -20%). i'd hate to be going through a tank every hour just cuz i was using too much gas!
 

DaiSan76

New member
Messages
734
Reaction score
2
Location
Nixa, MO
You're going to want a bigger tank, you'll go through that in an hour using the right amount of gas.
 

mysteryboy28

New member
Messages
1,582
Reaction score
11
Location
Lansing, MI
oh heck yeah! i think i'll be entering TWO sweet rides for the contest! a single seater simplified 56hp Venom, and a 13hp go-kart. :)
 

n1kogr

New member
Messages
265
Reaction score
0
Location
Mass
alright awesome we are going to have some awesome builds this year. I have stopped working on mine till march 1st so i can qualify for the contest myself
 

n1kogr

New member
Messages
265
Reaction score
0
Location
Mass
Hey mystery will you be going with irs with the single seater or are you done with irs as you have stated before?
 
Status
Not open for further replies.
Top