Cassettes to large for the welded bearing holders?

ilove2fix

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hi guys i got these 40mm cassettes but are a little to large for the welded bearing holders . The actual spinning bearing clears the center . the holes dont match up but i can drill hole , is that fine?






 

Functional Artist

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It looks like the cassette won't be able to sit "flat" against the bearing holder, even if you drill more holes :huh:

Maybe make some adapter plates :thumbsup:

Make 'em so, they can sit flat against
...& have bolt holes to attach 'em to the existing bearing holders

Then, also have holes for your "new" bearings too :2guns:

:idea2: Maybe even tap the holes in the adapter plate
...so, that the bolts for the bearing holders "thread" right in to the adapter, from one direction & the bolts for the cassettes can "thread" in from the other side :cheers2:
 

ilove2fix

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You should be able to drill holes. Just make sure that the extra holes don't compromise the integrity of the bearing hanger

thats what im doing now thanks im just worried i dont get the holes exact and the axle isnt 100% straight

---------- Post added at 09:53 PM ---------- Previous post was at 09:49 PM ----------

It looks like the cassette won't be able to sit "flat" against the bearing holder, even if you drill more holes :huh:

Maybe make some adapter plates :thumbsup:

Make 'em so, they can sit flat against
...& have bolt holes to attach 'em to the existing bearing holders

Then, also have holes for your "new" bearings too :2guns:

:idea2: Maybe even tap the holes in the adapter plate
...so, that the bolts for the bearing holders "thread" right in to the adapter, from one direction & the bolts for the cassettes can "thread" in from the other side :cheers2:

where can i get those plates ? man this build isnt going as planned , i was able to mount them on temp and the axle went in smooth ?
 

Functional Artist

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where can i get those plates ? man this build isnt going as planned , i was able to mount them on temp and the axle went in smooth ?

Yours is a custom application
...so, you would have ta make 'em yourself :thumbsup:

Why are ya tryin' to use that "odd" size axle?

You can get a "standard" 1" axle for ~$30.00 @ BMI
…& the "proper" bearings (for those bearing brackets) for ~$20.00 :cheers2:
 

ilove2fix

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Yours is a custom application
...so, you would have ta make 'em yourself :thumbsup:

Why are ya tryin' to use that "odd" size axle?

You can get a "standard" 1" axle for ~$30.00 @ BMI
…& the "proper" bearings (for those bearing brackets) for ~$20.00 :cheers2:

because i have metric hubs and wheels
if i can bend the the bearing holder to be flush with the cassettes ill be ok ? and if the axle slides easily between the 2 is that good enough?
 

Brianator

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I'd venture a guess that the one bit of the bracket (circled) is rubbing against the inner race of the bearing and why it gets tight so some more trimming is required. You'll also want to make sure you have the tabs as strait and true as possible so when the cassettes are bolted tight that the axle can still slide in the bearings, if not you're putting stress on the bearings that they were never designed to handle and you'll wear them out quicker than they should AND you're robbing yourself of some power.
 

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ilove2fix

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I'd venture a guess that the one bit of the bracket (circled) is rubbing against the inner race of the bearing and why it gets tight so some more trimming is required. You'll also want to make sure you have the tabs as strait and true as possible so when the cassettes are bolted tight that the axle can still slide in the bearings, if not you're putting stress on the bearings that they were never designed to handle and you'll wear them out quicker than they should AND you're robbing yourself of some power.

no i made sure it wasn't i grinded that area down so it doesn't rub .. but how tight should those bolts be? if i do medium axle still spins about 3 or 4 rev when i spin it by hand hard. And if i tighten them down more it may spin once but if i loosen them all the way the axle would spin maybe 7-10 revs. Why is that?
 

ilove2fix

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i tried everything but the axle gets hard to spin that is until i placed washers between the cassettes and frame and its a much better now. when wheels are on the axle itll spin about 10 times is that good enough?
 

ilove2fix

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now all i need is to find either 12mm ID x30mm OD bearings or 14 or 16mm
as those sizes i can find bolts to make a spindle.. I only found 10mm ID x 30mm OD . is 10mm strong for a spindle to handle the front wheels load ?
 
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