Arc welding with a battery charger?

Status
Not open for further replies.

02mx-5

New member
Messages
309
Reaction score
0
Location
Orange County, New York
Is it possible to arc weld using a large battery charger? I hooked it up to my pocketbike to start it and touched some metal togeth by accident. it looked as though i was welding as i saw the arc. If i were to put a rod in the positive clamp could i weld if i set it to 12v high?
 

oscaryu1

New member
Messages
2,767
Reaction score
7
12V charger can't keep up with the amerage flow, and won't start the arc at all.

With my pile o' batteries, 200-300V is achievable far too easily lol.

Although charging them back up will be a PITA.
 

frederic

The Junk Man
Messages
385
Reaction score
1
Location
New Jersey
You can stick weld thin stuff (with a thin rod) with a single car battery. It's difficult to strike the arc and maintain a welding puddle however. 24V (two batteries) or 36V (three batteries) is the range I'd recommend playing with if you want to weld with car batteries. I've done it many times and it works reasonably well.

Car and truck alternators work well also and you can use an old interior/dash light dimmer in series with the field coil to control current somewhat. Obviously not all welding jobs demand full power and thinner stuff can blow through.

A car charger can provide it's start rating only for a few seconds, typically 15-20 max. These things are designed to suppliment a weak battery and not replace it entirely. This is why if the battery is completely dead you cannot start it with a charger/starter - the battery isn't helping at all and probably sucking more current than the stater, at least initially.

Just be very careful. Amps can kill you very easily.
 

Raywelder

Not an Adm¡nistrator
Messages
760
Reaction score
0
Youtube it!
I did last night and theres a really good video demonstrating how to do it, I was impressed on how good it welded, considered they are car batteries.
 

freakboy

the names 'mater
Messages
3,961
Reaction score
2
Location
hick town
U could probaly hook a tractor generator or two up to a pully system and engine and make some sort of circut to make the flow variable and then you use jumper cables and walla.
 

r_chez_08

Should be in the shop...
Messages
4,827
Reaction score
12
Location
Cornwall, UK
i touched the two terminals together on a small 12v battery charger, and it seemed to create a small arc.
 

oscaryu1

New member
Messages
2,767
Reaction score
7
I can see this ending badly.. Very badly..

Even if it didn't arc and just stuck and shorted, the batteries are powerful enough (SLA car batteries have major amerage), it would just burn and glow the stick/wire up until it fried.

No harm done, happens if you're bored with a wirefeed ARC too.
 

Kenny_McCormic

Kartless....
Messages
4,537
Reaction score
11
Location
Michigan Troll
According to my old man, back in the day before he had a real load tester he would short batteries with a piece of coat hanger wire. If it burned the wire in half, it was a good battery.
 
Status
Not open for further replies.
Top