Karl, thank you very much for the great comparison pics and diagrams, so much better info than I'd even hoped for. Thank you, everyone, for your input. I've been on this forum long enough to know (1) to ask questions, (2) to listen carefully to the answers, and (3) to take all of it in as the voices of experience, knowledge, and creativity.
40 series setup is quite a bit bigger that the 30, I think this is where your going to run into issues.
I can envision that now, and I understand now that (even without a tape measure), I need to cut the entire existing mounting steel out of SchizoBallz and start from scratch. Question: Does the 420 have the same ability as the 212 to allow the 40 series TC to be mounted in any direction? I've done backward w/slight downward angle on DragginBallz, and now straight down currently, but those are the 30 series.
NOTE: Planning to do on BareBallz what I'd hoped for on current build, that's to mount a short kick or short pull lever via ratio pulleys to pull the pullrope while still sitting in the seat, no having to get out and crank it every time it dies or gets shut down via slapswitch. (No electric start for PVL billet flywheels.)