Kart Rods

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Kelly Wood

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Thanks! Want a rundown on this one?

Here goes:
1. Front clip is a mailbox
2. Front air intake consists of a baking tin, a fan from a GX160 and a flexible waterproofing spray cap.
3. Front frame is a manco 2 seater
4. Rear frame is a 1974 bug stinger fun kart (worthless in the vintage realm)
5. Front hubs are unknown and have 6 holes, very thick aluminum ones
6. Front wheels are old and chrome, pattern is unknown. Nothing fits them that I've ever seen.
7. Machine gun is pvc pipe
8. Gunners handle is a boat control from a 1957 Mercury "Dock Buster" engine, push button works.
9. Gas tank from a Kohler engine I found at the dump, original straps will be used. I saved them.
10. Rear stabilizer bars are steering rods, adjustable for frame flex, etc.
11. Rear brakes are vintage bendix brakes. (Note: The bendix brake carrier is also the iron cross.)
12. Fuel pump mount is custom made
13. Chain tensioner is a connecting rod from an early 70's Jacobsen 321 "turf master) engine.
14. Intake treatment is a Briggs filter cup shaved down and a piece of exhaust pipe was riveted to that.. Now fits most air filters.
15. Rear fin connector was part of an outboard motor mount, attached to the handlebar mount from a 1969 Waverunner.
16. Seat back is a steering hoop
17. Rear braces between the rear frame is from a mountain bike frame.
18. Chain guard, not seen here is made from the control housing of the boat controls I destroyed.
19. Rear wheels are stock 6" wheels you can buy today.
20 Front tires are stock chen shin 5's and rears are chen shin 12x6x6.
21. Two chains were hooked together to make it's chain. There is no master link.
22. Very few nuts & bolts match.
23. Steering was reversed and tucked under the front end to allow for foot placement.
24. Rear fins were access panels from an old boat.
25. Underneath the tank is actually another motor mount. It can run two inline engines if I feel like doing that one day.
26. Mikuni fuel pump, from a race kart, rebuildable.
27. Front engine mount was from the rear of the Manco frame used as the front.
28. Exhaust was made from the original mounting plate of the muffler that came on the engine. It was welded to the back half of a 3 stage pipe used on a clone engine. It won't make it faster, it's just for looks & sound. It is quite loud and it's angled in such a way that it should "BURN" one of the fins... like the exhaust on some old planes send an exhaust trail down the body. Gotta run it first though.
29. Motor, roughly a 1980 Tecumseh H50, box stock but governer was removed.
30. Not seen, numerous original aluminum "engine tags" from the other motors destroyed or used in the making of this.
31. The outrageously large air filter, an AEM (far superior to K&N)

I'm sure I'll be adding to the list as I finish it up.

Next up, connect all the little things, make a brake rod w/return spring, sure up things, create throttle mechanism, seat... and the Chain Guard, the most important part. It must enclose the clutch & front part of the chain.. or I'll end up missing clothes driving this one. My right hip will be basically in contact with the chain guard.

yea. It's a work of art to me... but functional. Can't wait to get it dirty.

Other thoughts: Possibly put another carb just below the main one and fab up two smaller intake pretty things for looks, and maybe three upper curved tubes coming out of the 3.5 hp shroud to cool the top of the motor. Never know.

Thanks for looking.
 

chancer

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You should secretly mount Super soaker squirt guns in the machine guns on The Barroness and Sarge. Maybe get them to squirt out the side of one of the cooling holes on the barrel. Then have a little fun!
 

itsid

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she's beautiful :D

not sure about the pipes cooling the ehad (can't imagine how that'll look)
so microshroud gets a questionmark.

linngear makes sprockets for IDK up to 5chains?
So a triple chain idler with two conrods.... *wink wink* just to add another option ;)

that humongous air filter and the steel tank nicely covers the empty engine bay for now though.. so no hurry :D

'sid
 

Kelly Wood

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You should secretly mount Super soaker squirt guns in the machine guns on The Barroness and Sarge. Maybe get them to squirt out the side of one of the cooling holes on the barrel. Then have a little fun!

LOL... super soakers. How about just a real gun? That'll bring headlines.
 

Kelly Wood

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she's beautiful :D

not sure about the pipes cooling the ehad (can't imagine how that'll look)
so microshroud gets a questionmark.

linngear makes sprockets for IDK up to 5chains?
So a triple chain idler with two conrods.... *wink wink* just to add another option ;)

that humongous air filter and the steel tank nicely covers the empty engine bay for now though.. so no hurry :D

'sid

You're funny Sid. Really! Three idlers? LOL
 

itsid

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LOL... super soakers. How about just a real gun? That'll bring headlines.
much less fun...
think about having to repair the gas tank every other day... naaahhh

Oh, super soakers... hmmm..
attaching the grids from a bug zapper to the kill switch..
shooting the grid would shut down the kart...
(and it'd remain off until the grid is dry again)

KartWars!!!!
Two teams.... in Bret's backyard ...

Oh that'd be fun I bet...
You're funny Sid. Really! Three idlers? LOL

no nooo, ONE idler for three chains.. (effectively the smallest jackshaft ever!) :D

'sid
 

Kelly Wood

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Update: a few brews and I've gotten creative...

That steering wheel just didn't look right.

Now it looks right.

Also, what a 2nd (fake) carb might look like if I did what I'm thinking.
 

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Kelly Wood

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Update:

A visit to my friend & yours, the Chiropractor has me sitting for a day or two and doing small things.

Like, painting Unit 51's wheels... and a mock up. I was having a hard time figuring out what to make white (cause there's not enough hood left of the pedal car)

So, the wheels will work.

I think.
 

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Kelly Wood

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Update: (again... sick of me yet?)

A friend of mine stopped by tonight. He's one of the guys that I've mentioned earlier. When a local ad goes up, he's one of 3 or 4 that generally go after go kart stuff... and we've become friends over the years.

I put an ad on the local classifieds a few days back dumping a ton of stuff I just won't need.

He bought some of it, then showed up tonight & we shared a brew or two. When he left, he had some more of my unused stuff and I'm now sporting a gift from him... 2 brand new 4" slicks... which gets me to thinking.

What exactly would a tonka-rod look like... if I built one?

Hm...

We'll find out. This would be bringing something from my childhood, to now.
 

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chancer

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I swear those wheels in that color came right off a Tonka. I just cant picture using any of the truck on a kart. Pieces kust seem too small. Unless you can sheet metal fab a Big copy of the Cab and dump. If you pull this off it is gonna be amazing. Your karts are so disproportionate in size to the tonka. But I love the idea.:popcorn:
 

Kelly Wood

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I swear those wheels in that color came right off a Tonka. I just cant picture using any of the truck on a kart. Pieces kust seem too small. Unless you can sheet metal fab a Big copy of the Cab and dump. If you pull this off it is gonna be amazing. Your karts are so disproportionate in size to the tonka. But I love the idea.:popcorn:

Good point... but wait, there's more. In the Tonka's I have, there were two complete sets. One set was used to fix up and complete the best set I had to send down the road with my kid.

The other set, the parts... from 5 different tonkas.

Sprinkle them around just right and we might end up with something that could outlive Sarge... and me.
 

Kelly Wood

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Update:

Home from work and a tiny bit of inventory on the tonka stuff. Some fixing here & there, and the full set is reassembled, dirty, but reassembled and functional. Into the shed with them. We'll clean them up another day.

Now what to do with what. There's enough stuff here to hopefully, creatively, piece together into something killer.

It is truly amazing to me however, that the rubber parts on these are still flexible and usable. Too bad they don't make stuff like that anymore. The spark plug rubber cover on a predator lasts a year, then disintegrates. The Mighty Tonka appointments however, remain.

So, a few thoughts on what I'll do:
1. The cage from the T9'er. (the bulldozer) That may end up on top of the engine somehow.
2. The side covers from the bulldozer... possiblly will end up getting cut and will act as rear covers for the rear axle centers... I think.
3. The drivers cab/window cage... could be the air filter cover.
4. The blade (from the bulldozer) tipped right makes a nifty wing.
5. Other bits of this may end up from others stuff as it will have a "hint" of DEVASTATOR built in. (A favorite transformer of mine. I love the transformers movies, even if 4 did suck. It's what I do with karts & parts. Transform them. Yep.)

More soon. Never know, we'll see how it goes.

Thanks for a'lookin!
 

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itsid

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Oh, if you repaint them (and I believe you will at one point) please make pics of the original lettering...
I'm sure at one point you'd love to have it back in place :D

The dozer covers along with the tracks would make (uncut) prefect arm rests (famous butt slide out protection)

it'd add a touch of yellow to the passenger area and they already are of perfect size :D

'sid
 

Kelly Wood

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Oh, if you repaint them (and I believe you will at one point) please make pics of the original lettering...
I'm sure at one point you'd love to have it back in place :D

The dozer covers along with the tracks would make (uncut) prefect arm rests (famous butt slide out protection)

it'd add a touch of yellow to the passenger area and they already are of perfect size :D

'sid

Good idea... but here's what I envisioned.

Picture these as rear wheels... they're covers that will sit "around" the wheels but not touching them. It keeps the covers in the area's they came from, the spinny parts!

And yes, tonka emblem photographed and ready to make a stencil for it.

Might find the font used and do up a "Tonka Devastator" logo or something.

I'm just winging it here.

I'll pull it off Chancer. Trust me.
 

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chancer

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That would be cool if you made the exhaust to match those flexible rubber stacks off the dump truck. Maybe even add a flapper like a diesel.
 

itsid

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Good idea... but here's what I envisioned.
Yes... that is a nice match...
attached up front to the frame (like a non functional short swingarm)

but cut... ??? IDK :(

(remember once cut you can't go back... just look at the UNIT 51 front ;))

I still think, especially with it's wheels and treat, that'd be the perfect size for an armrest.

And seeing that forced perspective (size cheat?) I think when close to the wheel, the match there isn't as perfect anymore *shrugs*
how long is that thingy.. 10" ?
or to be precise.. more or less than one wheel diameter?

'sid

PS.. oh look decals:
http://www.ebay.de/itm/MIGHTY-TONKA...768?pt=LH_DefaultDomain_0&hash=item5636baf9d0
 
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