Co$t
If one needed to build one out of metal and had no way of welding, I'd look into the 80/20 slotted aluminum type stuff.
80/20 is **** expensive. if you got the cash and can get all the little parts, it might last for a little while. but like I said, after all that might aswell use that and buy a welder and go from there.
80/20 has definite uses in this world; the frame of a go kart
IS NOT one of them.
80/20's biggest weakness is the fastening system; the very adaptability of all the various connection styles available in the is it's weakest link. In
STATIC loading it's quite strong (especially the larger cross sections/ connections). In
DYNAMIC loading (like jumping a kart over/off a curb) the connection hardware will start to deform/ tear out of the mounting slots.
For it's given cross section, it's also very heavy; that's an asset in a conveyor design, but an evil thing to have in a kart. If you look at the average cross section for 80/20, you'll see that it's approx. 60% solid metal. You would be basically doing the equivalent of building your frame out of solid bar stock. And, as mckutzy so well put it, this stuff is
EXPENSIVE!!!
All that being said, knowing about the 80/20 system, and some of the crazy cool stuff people have built with it is a good reference source for you to gather ideas from. I've built machines out of it, this stuff is so rugged. On the other hand, they didn't have to move from place to place under their own power.
Sorry for the long winded answer; this is one of those topics that you need a little depth to explain. Also, if you would like more info on it, here's their web site.
www.8020.net
Just be aware that they DON'T give this stuff away......


