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I build a cheap welding table ITT. (embedded pic heavy)

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andrewmacc

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I have had the privilege of using my girlfriend's father's very large and very well stocked shop (but unfortunately not a very tidy one) for the past year and a half. I've been able to use it to work on my trucks past and present, and to perform a custom V8 motor swap into my Jeep..
but now it's time to move everything back home for now.

One thing I've learned from work is that there is nothing more conducive to good work than three things:

- good tools
- a good concrete floor
- and a good table

Everything else can be managed one way or another.

Back at my parent's home, I have no good table to use (I also suffer from what's called starving student syndrome, so unfortunately I can't buy a place of my own yet!). There is a wooden bench made of plywood and some 2x4s and it can move about three inches from side to side when you push on it.
(Also the garage is a total disaster, so I spurred my retired father onto tackling this spring cleaning project with me, so the following pictures are a tornado of junk and scrap and hopefully when the dust settles, the garage will be spick and span!)

My table is made from scrap metal that I hauled away from the scrap yard.. incidentally, I was there to drop off scrap metal, and in fact I picked up even more. 650lbs of it, in fact.

Frame: 3"x3" by 1/4" thick tubing
Top: 7'x3'-ish 3/8" plate, used

38" tall, with a "corner table", 3" overhang for clamping on the front, 1.5" on the right, none on the left and rear (shoves into the corner of the garage).





At first I just wanted to trim it down so I could transport it with the tailgate up.

Couldn't think of a minimal effort way to get the plate out of the truck, so I folded a thick washer in half and made a lifting lug. For some reason my welding cart is in Cloverdale and the MIG welder is in Maple Ridge, and I didn't feel like hauling the dead weight around the shop so I just boogered it on with the stick welder.
I got lucky and I had already decided that the current top side was becoming the bottom, so I don't mind actually leaving the lug there. Never know.


Like a charm.



Just generally hit the plate with a wire wheel, nothing fancy. This is a bare bones table.
Lined up some tube for a straight edge and fired up the plasma to lop that chunk off.



And oops! Cranked the plasma cutter to 40 amps, pulled the trigger and POP, she died in a small puff of flame.


So I fired up the oxy/acetylene with the tanks running on a whisper of pressure left and got it off. Been a while since I used a torch, and I'm used to the bigger torches. Just needs a little cleaning up.



No miter joints on this table, just not necessary for a bare bones working table.
Got the legs cut out too, not seen. The little pile on the left is all the leftover tube.


I actually wish I hadn't beveled the tube for welding, I made the landing too thin and had to work a little bit not to blow through. I'm really not a big fan of 6013 rod, Idunno why, I would have liked some 7014 but it was late and the stores were closed for the stat. But it worked although I'm a little rusty.


I want to cap the bottom of the legs, run a middle brace, and think about tying all the legs together.





More posts coming in a sec.
 

andrewmacc

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Used the chain hoist and threw the table and legs into the back of my truck, much better since I could close the tailgate now. The plate was very long to begin with considering the truck is a longbox.




This is the atrocious mess my father and I ripped out. For the past year I had not looked forward to coming back to this giant piece of .. well, you know. A shoddy wooden table and a metric ton of dirt and garbage and messiness.



Started ripping everything out. We'll cover the insulation with drywall, but the general vicinity of the table is going to have 20 gauge sheet metal screwed into the wall. It's still ugly, but it's getting there. This garage hasn't been cleaned in probably like a decade.



Before we started filling up both trucks to the brim with junk


Tacking up the legs, although in my measuring I found out my cheap junkyard tubing is not straight, it has a bow in it. Crap. Well, I can work with that.



Bracing the legs for welding. This way the legs won't pull out of position during welding with the welding machine maxed out the whole time


First weld, intended to dig deep into the leg AND the joint between the two frame tubes because I ground into the weld for that purpose. This leaves a lower fillet which I eventually put a two-pass over top - this is only done to the inside corner of each leg where the three tube joints meet.






More posts coming.
 

andrewmacc

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All welded up, so I cut off the braces and ground/sanded down the tacks. The angle iron will become light duty shelving for small tools. Cut out a middle brace and tacked it up.


Then I tried to flip it myself to get a good welding position for the brace. That is a hard piece of steel to flip over by yourself. So I just flopped it on its side and said bah, we'll see how well it'll weld with the settings still on "all guns blazing" and do it overhead and horizontal.
All in all, it turned out pretty decent for the volume set to 11 on the machine. It was definitely a very fluid puddle.

Overhead


Horizontal



Made a small frame for the offhang corner table. I WILL eventually tie into the legs "triangulating" it so it doesn't just bend down, but I'm out of steel I'd use for that purpose.



And FLOP. Managed to do this by sticking some heavy wall 2" .250 DOM tube into the frame and heaving with the leverage.



Well crap. Now what?
Using the little washer I had welded on in the first post, I looped a chain underneath in order to "unfurl" the table



It's teetering on the brink.. here's to hoping our aim is good and we don't destroy either us, the car, or miss the drywall pads and destroy the concrete.
(movie spoiler alert: it turned out A-okay.)


Voila!





And that's where I got to tonight. Some welding left to do, some hooks and stuff for hanging clamps and the like, but the main structure is done. NOW, just loooots and loooots of garage cleaning to do as well.


Cheers guys.
 

andrewmacc

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Thanks!
The table weighs just over 600lbs. I bought 650lbs but I cut a decent slab out of the plate and removed about 28" overall from the tubing.
It will have some get some extra bracing and gussets in places, but not nearly as heavy duty, the tube stands on its own for strength with how large it is.

The raw materials from the scrapyard cost me $160 flat. The angle iron was new steel purchased at the Metalmart and they charge more for custom cut lengths, and my father insisted on making shelving, so that was unfortunately $30.
But for under $200 I have a 600lbs steel fab table that should realistically never warp if I don't put a small car on top of it.
 

andrewmacc

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Alright, well I stitch welded the plate onto the frame, so it's official, the top is never coming off, even if I want it to.

My dad and I have some more drywalling and such to do, but today we went out to the metal depot and grabbed two sheets of 20 gauge that measure 4' by 10' each, for just a handful of bucks more than concrete board would have been. This is good insurance against lighting any of the drywall on fire with welding and grinding. It is screwed to the studs and industrial glued to the drywall so it shouldn't go anywhere.

Got some more cleaning, welding, organizing, and so on to do, but this is a good milestone as well. The second piece of sheet metal will go above the bottom piece, but first we have to drywall the exposed areas and figure out an accessible fashion for the electrical panel and wiring, so we called it quits on that today.

 

J_Walker

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Soo.. you and the girlfriend are not longer together? if so, sorry bro.

BUT COOL TABLE!
 

mckutzy

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Thats funny, I had to do a bit of a midnight move last year, cleaning out all my tools and other crap, I sad to the misses," hey I guess Ill just leave this here, ill make a new one later". She says " No dont leave that here you need that, to build the new bike you want, why give that up when it has done you so good".....

So I have to lug around another heavy object..... Well at the moment she agrees to it.

So, if the girls says that to ya, or something similar... I reckon ya better keep her.... too bad that a similar response to the same in the opposite dont work the same way..


Now back to our regularly scheduled program........
 

2SlickNick

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That us a very nice table and extra Heavy Duty!
I made a portable table out of stainless angle and a detachable side table out of twisted iron. I wanted to put a top on it like 1/4 -1/2 but I found out it is very functional as is and gives me multiple clamping options. I even made a pulley system to raise and lower my light so I can wheel it out of the garage.
 

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andrewmacc

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Soo.. you and the girlfriend are not longer together? if so, sorry bro.

BUT COOL TABLE!

Thats funny, I had to do a bit of a midnight move last year, cleaning out all my tools and other crap, I sad to the misses," hey I guess Ill just leave this here, ill make a new one later". She says " No dont leave that here you need that, to build the new bike you want, why give that up when it has done you so good".....

So I have to lug around another heavy object..... Well at the moment she agrees to it.

So, if the girls says that to ya, or something similar... I reckon ya better keep her.... too bad that a similar response to the same in the opposite dont work the same way..


Now back to our regularly scheduled program........



That us a very nice table and extra Heavy Duty!
I made a portable table out of stainless angle and a detachable side table out of twisted iron. I wanted to put a top on it like 1/4 -1/2 but I found out it is very functional as is and gives me multiple clamping options. I even made a pulley system to raise and lower my light so I can wheel it out of the garage.

Well, we've been on the fritz for the past 3 months but we are still together, however tentatively. A little off-topic but figured I'd mention.

I've already used the table a bunch but I really need to drill the holes for the vises. Unfortunately the project kind of stalled, we still don't have the second sheet of sheet metal screwed up there yet.

I did build shelving between the legs, but even that isn't finished because we need some plywood or the like to set into the frame.

I took two other pieces of angle and welded them about 1.5" down from the top tubes, very handy for hanging C-clamps and pipe wrenches and stuff, and the other piece is on the side at an angle that you can clamp your wrenches and vise grips to it. Unfortunately I don't have a picture of it and I wouldn't wanna take a pic now, it's still covered in tools and stuff that needs to be organized; all work and no play and so on.

I'm not sure if I'm going to just drill into the table for the vises, or make a receiver for it so I can remove it. If it were an 8 foot long table I'd definitely just drill and be done with it, but the extra room is nice if I can remove it. I also want to make a rolling table that is the exact same height that can be locked together with that table to make it longer.

Anywho, like the rest of us, I have no shortage of projects, so we'll see. :idea2:
 

andrewmacc

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Some pretty welds goin on there... *drool*
His welds look better then my old car.. and everything was factory. :lolgoku::thumbsup:

Hahah! Much appreciated, guys. :cheers2:

So as usual, life happens, so I never got the second piece of sheet metal up on the wall yet. Surprise. Too many projects, just fixed the lawnmower (blade snapped the dowel pins, and carb clogged up), now I'm rebuilding my dad's E-ton 50cc scooter because he tried to start it with a metric ton of ether and she's dead seized, and tinkering with the new-old horizontal/vertical bandsaw I just bought (kill switch flips with about a .010 left to to finish the cut and the cut isn't quite 90* flat, might just be the eccentric cams for the bearings? Idunno).
Tack on the Jeep, my Dodge, the go-kart, the table, garage, boat (gotta fab downrigger mounts and try to sync up the 4 carbs), and work, and I'm understandably busy. :ack2:



I was going to just permanently mount the vise by drilling into the table, but I decided to go with a removable receiver style. If I had managed to snag an 8 foot long piece of plate I would just drill and mount it, but I like the extra room on the table when I don't need a vise. Used a bunch of scrap I had lying around, worked out great.

Had some 2"x2" .250 wall tubing, and a piece of 2.5"x2.5" tube to act as a receiver. Drilled 'em out, welded 'em together, and put a piece of plate and some gussets on it.. Sorry, I'm all about the gratuitous shots when I've done a half decent job. :oops:






Still room for bolts.


I want my plasma cutter back, too much grinding. Grinding dust is the devil.
Started fixing the jaws as well, I found one of the original jaw pieces and just weldered 'er back on, but I'll have to just use a piece of plate on the other one.


Having to weld the receiver there kinda ruined my plan of using the open tube ends as a locking device for a rolling table of the exact same height to act as a table extension. :(


Also made the most overkill paper towel holder. I love scrap. :lolgoku:



Got to play pipe welder with my buddy, too. He's pressure ticketed with TIG but he's working as a pipe welder in Alberta and needed his B pressure SMAW ticket that transfers over to Alberta, so we were practicing on some 6" pipe.
The test is all 6010 uphand root 7018 hot pass, fill and cap, but on the job they do all 6010 root downhand and 8010 hot pass fill and cap, so after we weldered out a test piece we used up a bunch of 8010 and 6010 doing downhand passes. Pretty fun.




 

andrewmacc

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We were welding off the back of his rig. So ridiculously nice. Has a little Ranger 305 on the back. He says once he racks up hours on it he'll sell it and go with a Vantage.




Table is nice even to work on a mower
 
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