For anyone curious about the straight CO2 thing...
Yesterday, I found enough parts to adapt my Argon flowmeter to the old CO2 pop cylinder that I've had laying around for a few years. So, I installed the gas solenoid in my machine and switched everything over to MIG. 0.025 wire, tip, gas nozzle, flipped the drive roller, and did a test zap. Not bad. Now- In my haste, I forgot to switch the machine's polarity (duh) so a little later today I will do that, and see what happens. I can't get too comfortable because there's not a lot of gas left in the cylinder (and it's too old to be refilled) but I'm an experimenter by nature...
EDIT- Just swapped the polarity, and did some test shots on 1/8" steel. Getting a nice bead with decent penetration. There IS still a bit of spatter, but I think SOME is to be expected. Need to play with the settings a bit. I have the gas flowing at about 35CFH, and I need to play with the feed speed a bit more.
Next, I'm going to try some thin sheet- Kryptonite to the flux-core!
EDIT2 (LOL) initial tests on some 20ga sheet went well!