2019 - Buggy DR600

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karte_m0lim

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Hi everyone

This is my entry for 2019, but I will not finish it this year, hopefully for next year...

The plan is to build two seater with 5 speed motorcycle engine, independent suspension..

Engine donor is Suzuki DR600 and for suspension parts I used seat Ibiza...

For frame, plan is to use 5/4 tubing..
 

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JTSpeedDemon

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Very interesting....
It'll probably be a beast when it's done(Probably want to upgrade to front discs IMHO).
Good luck on this multi year spanning build!
 

karte_m0lim

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yes, regardnig front brakes, I just sawp front and rear from the car to the buggy..

it would be best to find another car to take discs...
 

karte_m0lim

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while still waiting for some parts , not much progress..

only disassemble one drum brake ..

I think , it would be easy to make upright and bolt spindle (drum) on it ..
 

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gegcorp2012

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Hi @karte_m0lim,
I like those long travel shocks and springs.

So the rear (Ibiza) will be on the front (buggy) and the front (Ibiza) will be on the rear (buggy). Yes?

I will be watching to see how you make the steering on the new front wheels, or will this be rear wheel steering ??

Sent from my SM-J700T using Tapatalk
 

karte_m0lim

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Hi @karte_m0lim,
I like those long travel shocks and springs.

it stock car shocks .. not sure how it will behave on buggy..

plan is to put original rear shocks again on rear and already bought small simple shocks on front ..

So the rear (Ibiza) will be on the front (buggy) and the front (Ibiza) will be on the rear (buggy). Yes?

yes.. it looks simple to do with basic tool ...


I will be watching to see how you make the steering on the new front wheels, or will this be rear wheel steering ??

Sent from my SM-J700T using Tapatalk

no rear wheel steering, normal steering .. will use stock steering assembly (steering wheel, steering column, H - joints and steering rack ) ..

car itself didn't had servo so it make things simpler ..

only problem is that rack is too long, 60 cm, and I am afraid that chassis on front will be too wide causing A-arms to be short as well as suspension travel ..
 

karte_m0lim

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not much progress over the weekend as some parts arrived, something was sent wrong, something I order it wrong..

so only front spindles ...
 

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karte_m0lim

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so far this weekend :

- hubs for sprockets and jack shaft
- motorcycle teared a part
- bottom frame
 

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karte_m0lim

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...
 

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karte_m0lim

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not going to use motorcycle frame.. its there just temporary ..
 

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karte_m0lim

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finally parts arrived...

bearings 35 mm , sprockets ..

40 tooth goes on axle and 20-24-28 tooth for JS exit ..

so with easily swap will have top speed of 60-80-100 km/h...

small sprocket (14 tooth) is for chain tensioner ...
 

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karte_m0lim

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not much done this weekend ..

- assemble rear axle and sprocket ...
- drill new sprockets for JS
- shortened steering rack
 

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karte_m0lim

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