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View Full Version : Airheart Mechanical Brake Setup


ironman
04-20-2008, 04:22 PM
I hope this helps some of you out there trying to figure up a bake setup.:idea2:

This product can be bought from northerntool.com or can be look in the book on page 276.

1.Caliper brake disc
a.6" disc $25.00
b.7.8 disc $27.00
would make sure of the space yo have if using the 7.8 disc you might bottom out.
Good--this disc is nice and strong i went with the 6" on my sons mini cart will fit on a 1" axle only has a set key slide for 1/4".
Bad-- there is no:mad2: allen head screw hole on this disc.You will have to do 1 of 3 things.Depending on you.
1.Use inch collars on each side might be able to use only one depends on your setup.:ack2:
2.Drill a hole threw the disc sleeve and tread your own.:2guns:
3.Drill a 3/16" hole in the axle and run you a bolt and nut threw it to ensure it dose not move.{this was the route i took}.
:idea2:
2. Brake caliper {comes with the bracket}-$44.00 http://i206.photobucket.com/albums/bb106/jamieandterry/100_0512.jpg
This is a floating set up so do not do as i did at first and try to make the caliper stay still with a screw.http://i206.photobucket.com/albums/bb106/jamieandterry/100_0513.jpg.
It is suppose to move with a little play.:confused: {isn't that right hotrod [new member] brother-in-law help me on this one.}
http://i206.photobucket.com/albums/bb106/jamieandterry/disc.jpg

3.Collar 1"-$8.00 will need 1 or 2 depending on your setup.

4.Foot rod and pin -$6.00
http://i206.photobucket.com/albums/bb106/jamieandterry/100_0515.jpg

5.Pedal-$6.00
http://i206.photobucket.com/albums/bb106/jamieandterry/100_0514.jpg

Complete cost is +/- $100.00---I got mine on ebay with shipping 54.00 saved about $25.00:thumbsup:

The bracket can be welded on or bolted on .I welded mine do to where i had it located.If bolted it will take to screws.

This was a pretty is setup up and should take a hour or two to do it. Depending on your kart.I would say for the buck this was great product and on a 5 star system i give it a 4 only because it had no screw hole for the disc, and i got confused on the caliper.This brake setup stops on a dime with no problems at all.:biggrin5:
http://i206.photobucket.com/albums/bb106/jamieandterry/100_0516.jpg
Was a wet day so a course we had to go out and play in the rain.

kibble
04-20-2008, 05:14 PM
I hope this helps some of you out there trying to figure up a bake setup.:idea2:

Good work, Ironman! :thumbsup: But I thought you were gonna show us to to bake. :( :arf: I would really go for some cookies right now! LOL!

Was a wet day so a course we had to go out and play in the rain.

And just where's a video of this vehicle, mister?:toetap05: Don't tease us like that! You know we want to see that thing in action. :thumbsup:

ironman
04-20-2008, 05:37 PM
man you know i type fast and can not spell good:wink2:
you know to wet for video.but let me see what i got here for you.if i can find any video

my_mini_bike
04-20-2008, 09:12 PM
ironman speellin aint not to dang guod

92f150300six
04-28-2008, 09:52 PM
ironman this has nothing to do about the brake but i bet u smoke camel lights

kibble
04-28-2008, 11:19 PM
Interesting observation, I'm guessing you got it from the first pic?

ironman
04-29-2008, 11:51 AM
no cousin does i dont smoke or drink im a health freak

ed1380
04-29-2008, 01:52 PM
no cousin does i dont smoke or drink im a health freak

that seats explains it

d311_5uxor
04-29-2008, 08:55 PM
looks pretty functional! id work on your booger welds tho

ironman
04-30-2008, 09:47 AM
yea i know not the best but they hold up good havent had one brake yet.useing 70 amp stick welder